Air Conditioning Clutch Coil Installation Harrison
Tools Required
• | J 33024 Clutch
Coil Installer Adapter |
• | J 33017 Pulley
and Bearing Assembly Installer |
- Place the clutch coil assembly (1) on the front head. Position
the terminals at the marked location.
- Place the J 33024
over the internal opening of the clutch coil housing.
- Align the J 33024
with the compressor front head.
- Center the J 8433-1
in the counter-sunk center hole of the J 33024
.
- Install the 2 through bolts and washers through the crossbar slots.
- Thread the bolts into the J 34992
in order to achieve full fixture thickness.
- Turn the center forcing screw of the J 8433-1
in order to force the clutch coil onto the front head. Ensure
that the clutch coil and the J 33024
remain aligned during installation.
- When the coil is fully seated on the front head, use a 1/8 inch
diameter drift punch (2) in order to stake the front head at 3 places
120 degrees apart (3), in order to ensure that the clutch
coil (1) remains in position.
- Ensure that the stake
size is only one-half the area of the punch tip. Ensure that the stake
is only approximately 0.28-0.35 mm (0.010-0.015 in)
deep.
- With the compressor mounted
to the J 34992
, position
the pulley rotor (1) and bearing assembly on the front head.
- Position the J 33017
and the J 33023-A
directly
over the inner race of the bearing.
- Position the J 8433-1
on the J 33023-A
.
- Assemble the 2 through bolts and washers through the puller bar
slots.
- Thread the bolts into the J 34992
. Ensure that the thread of the through bolts engages the full
thickness of the J 34992
.
- Tighten the center screw in the J 8433-1
in order to force the pulley rotor and bearing assembly onto
the compressor front head.
If the J 33017
slips
off direct in-line contact with the inner race and bearing, Perform the following
steps:
15.2. | Realign the installer and the pilot in order to ensure that the J 33017
properly clears
the front head. |
- Use the J 6083
in order to install the following components:
- Install the clutch plate and hub assembly. Refer to
Compressor Clutch Plate and Hub Assembly Removal
.
Air Conditioning Clutch Coil Installation Denso
- Install the coil assembly
to the compressor.
- Install the coil snap ring.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the coil
connector retaining bracket screw.
Tighten
Tighten the screw to 9 N·m (80 lb in).
- Install the clutch hub/bearing assembly.
- Install the clutch hub/bearing snap ring.
- Install the clutch plate assembly.
- Install the clutch plate retaining bolt (1).
Tighten
Tighten the bolt to 18 N·m (13 lb ft).