GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 55489  Size: SH
  1. Remove the upper intake manifold cover.

  2. Object Number: 55498  Size: SH
  3. Open air bleed valve on top of the fuel manager/filter to release any pressure in the fuel supply system.

  4. Object Number: 55513  Size: SH
  5. Remove the mounting bolts that connect the fuel manager/filter to the intake manifold.

  6. Object Number: 55514  Size: SH
  7. Remove the wiring harnesses and fuel hoses.
  8. Remove the fuel manager/filter by lifting straight up.

  9. Object Number: 55494  Size: SH
  10. Remove fuel heater threaded nut by using hand pressure or a strap wrench.
  11. Remove fuel heater from the filter housing.
  12. Clean fuel heater to housing sealing surfaces.

Installation Procedure


    Object Number: 27617  Size: SH
  1. Install the cap seal (8) into filter housing.
  2. Install the fuel heater (10).
  3. Install the cap nut (9).
  4. Tighten
    Tighten cap nut securely by hand.

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install fuel manager/filter (Go to Fuel Manager/Filter Replacement .
  6. Bleed air from fuel manager/filter (Go to Fuel Supply System Air Bleed .