The strategy based diagnostic is a uniform approach to repair all Electrical
and Electronic (E/E) systems. Use the diagnostic flow in order to resolve
an E/E system problem. When repairs are necessary, the diagnostic flow is
also a starting point. The steps below are defined in order to instruct the
technician how to proceed with a diagnosis.
- Verify the Customer Concern
In order to verify the customer complaint, the technician should know
the normal operation of the system.
- Preliminary Checks
Perform the following steps:
2.1. | Conduct a thorough visual inspection |
2.2. | Review the service history |
2.3. | Detect unusual sounds or odors |
2.4. | Gather diagnostic trouble code information in order to achieve
an effective repair |
- Perform Published Diagnostic System Checks
One or more DTCs may not support a system. System checks verify the
proper operation of the system. This will lead the technician in an organized
approach to diagnostics.
- Check Bulletins and Other Service Information
Also check the videos, the newsletters, and the Pulsat programs.
- Diagnostics
Service Diagnostics (Paper and Electronic)
5.1. | Stored DTC(s) - Follow the designated DTC Table exactly in order
to make an effective repair. |
5.2. | Symptom No DTC(s) - Select the symptom from the symptom tables.
Follow the diagnostic paths or suggestions in order to complete the repair,
or refer to the applicable component/system check. |
5.3. | No Published Diagnostics- Analyze the complaint. Develop a plan
for the diagnostics. Utilize the wiring diagrams and theory of operation. |
5.4. | Intermittents - Conditions that are not always present are intermittents.
In order to resolve intermittents, perform the following steps: |
5.4.1. | Observe the history DTCs, the DTC modes and, the freeze frame
data. |
Check Bulletins for similar cases where repair history may be available.
Combine the technician knowledge with efficient use of the available service
information.
5.4.2. | Evaluate the symptoms and conditions described by the customer. |
5.4.3. | Use a check sheet or other method in order to identify the circuit
or electrical system component. |
5.4.4. | Follow the suggestions for intermittent diagnosis found in the
service documentation. |
5.4.5. | The Tech 1, Tech 2 and Fluke 87 scan tools have data capturing
capabilities that can assist in detection of Intermittents. |
5.5. | Vehicle operates as designed |
• | This condition exists when the vehicle is found to operate normally. |
• | The condition described by the customer may be normal. Verify
against another vehicle that is operating normally. |
• | The condition may be intermittent. Verify the complaint under
the conditions described by the customer before releasing the vehicle. |
- Re-Examine the Concern
If a technician cannot successfully find or isolate the complaint, a
reevaluation is necessary. Re-verify the complaint. The complaint could be
an intermittent or normal.
- Repair and Verify Fix
After isolating the cause, make the repairs. Then validate for proper
operation. Verify that the symptom has been corrected. Verification may involve
road testing the vehicle.