The purpose of the CDR valve is to maintain 0 to 4 inches
of water vacuum in the crankcase at all engine speeds, assuming that piston/ring
combustion blow by is not excessive (less than 4 cfm). Too little vacuum will
tend to force oil leaks.
The CDR valve is checked with a water manometer. The U-tube manometer
indicates pressure or vacuum by the difference in the height of the two columns
of fluid.
If the crankcase vacuum is too high (greater than 4 in. water), dirt
or dust can more likely be pulled into the crankcase cavity (pulled through
front/rear crankcase seal, etc...) and contaminate the oil. If the crankcase
pressure is positive, engine oil leaks are more likely to occur around engine
seals and gaskets.
- Connect one end of the manometer to the engine oil dipstick hole.
The other end of the manometer is vented to atmosphere.
- Unplug rubber vent tube from turbo inlet elbow.
- Run engine through no-load speed range (gear selector in
park) and observe manometer readings. If manometer reading is + 4 in. water
or less positive pressure, reconnect CDR system and proceed to Step 4. If
manometer reading is higher than + 4 in. water positive pressure.
- Install air cleaner.
- Start engine and observe manometer reading. It should read zero
to one inch (0in. -1in.) of water (vacuum) at idle to approximately
3-4 inches of water (vacuum) at 2000 RPM. Add the amount that the manometer
column travels up, to the amount that the column travels down to obtain total
water pressure (vacuum). An example of a manometer reading is as follows:
One-half inch above zero plus one-half inch below zero equals
one inch vacuum reading (1/2 in. +1/2 in. =1 in.).