GM Service Manual Online
For 1990-2009 cars only

Circuit Description

The fuel manager/filter assembly consists of the fuel heater, the water in fuel sensor and a filter. The filter contains the 'coalescer' (the device that combines small droplets of water into larger ones) and the filter/separator.

A fuel lift pump delivers diesel fuel from the tank to the fuel filter. As fuel enters the filter, it passes first though the fuel heater. The heater contains a thermostatic switch. The switch opens or closes to turn the heater OFF or ON, depending on the temperature of the fuel.

The fuel then passes through the filter. Next the fuel flows through the water coalescer. Here the droplets of water in the fuel combine into larger drops, the drops fall to the water reservoir in the filter. When fuel flows from the fuel manager/filter assembly to the injection pump, the fuel is clean and free of water.

The fuel heater is operated by a built-in thermostatic switch. The thermostatic switch completes the circuit for the fuel heater element when it senses a temperature below 8°C (46°F).