- Install the 9 balls
into the upper valve body (2).
| • | Seven of the check balls have a thickness of 5.50 mm (0.217 in)
(1). |
| • | Two of the check balls have a thickness of 6.40 mm (0.252 in)
(3). |
- Install the following
onto the lower valve body (3) and secure with two screws (1):
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the following
components onto the lower valve body (3). Secure the components with the
two bolts (2):
| • | The new lower valve body cover gasket |
| • | The lower valve body cover (1) |
Tighten
Tighten the two lower-to-upper valve body bolts to 6 N·m
(53 lb in).
- Install the lower valve
body (2) with the spacer plate and the gasket onto the upper valve body (3).
- Secure the lower valve
body to the upper valve body (1) with the 19 bolts.
Tighten
| • | Tighten the 50 mm (1.97 in) lower-to-upper valve
body bolts to 6 N·m (53 lb in). |
| • | Tighten the 38 mm (1.50 in) lower-to-upper valve
body bolts to 6 N·m (53 lb in). |
| • | Tighten the 20 mm (0.78 in) lower-to-upper valve
body bolts to 10 N·m (89 lb in). |
- Install the following
onto the lower valve body (2); secure with one bolt:
| • | The pressure relief valve check ball |
Tighten
Tighten the pressure relief valve retaining bolt to 6 N·m
(53 lb in).
- Install two new O-rings onto the shift solenoids No. 1 and 2.
- Install shift solenoids
No. 1 (1) and 2 (2) into the lower valve body; secure with one bolt (5).
Tighten
Tighten the solenoid retaining bolt to 6 N·m (53 lb in).
- Install one new O-ring onto the TCC solenoid (3).
- Install the TCC solenoid into the lower valve body; secure with
one bolt (4).
Tighten
Tighten the solenoid retaining bolt to 6 N·m (53 lb in).
- Install the following components onto the upper valve body; securing
with one bolt:
| • | The throttle valve cam sleeve |
Tighten
Tighten the throttle valve cam bolt to 10 N·m (89 lb in).
