Tools Required
- Install a new small tapered
bearing, using the J 39473
with V-blocks and a hydraulic press.
- Do the following when
installing the 5th/6th speed synchronizer assembly:
| 2.1. | Start the press operation. |
| 2.2. | Stop pressing before the keys engage the blocking ring slots. |
| 2.3. | Lift and rotate the 5th speed gear in order to engage the keys
with the blocking ring. |
| 2.4. | Continue pressing until the synchronizer is seated. |
- Install the following parts in order:
| 3.1. | The 5th speed drive gear caged needle bearing |
| 3.2. | The 5th speed drive gear |
| 3.3. | The 5th speed drive gear blocking ring |
| 3.4. | The 5th/6th speed synchronizer assembly (The ID groove on the
sleeve faces 5th speed gear.) Use the J 5590
and a hydraulic press |
- Install the 6th speed drive gear blocking ring.
- Install a new 5th/6th speed synchronizer retainer ring.
- Install the 6th speed
drive gear bearing spacer.
- Install the 6th speed drive gear caged needle bearing.
- Install the 6th speed drive gear.
- Install the 6th speed drive gear thrust washer.
- Install the 5th/6th speed
shift fork.