GM Service Manual Online
For 1990-2009 cars only

    Object Number: 490583  Size: SH
  1. Clean the exhaust manifold (1) and heat shield (2) in solvent.
  2. Caution: Wear safety glasses in order to avoid eye damage.

  3. Dry the exhaust manifold with compressed air.
  4. Inspect the exhaust manifold for the following:
  5. • Exhaust manifold-to-cylinder head gasket surface for excessive scratches or gouging.
    • Take down studs for damaged threads
    • Loose or damaged heat shield (2) or missing bolts (3)

    Object Number: 66607  Size: SH
  6. Use a straight edge and a feeler gage to measure the exhaust manifold cylinder head deck for warpage.
  7. An exhaust manifold deck with warpage in excess of 0.25 mm (0.010 in), may cause an exhaust leak and may effect OBD II system performance.

    Exhaust manifolds not within specifications must be replaced.