GM Service Manual Online
For 1990-2009 cars only

The air temperature controls are divided into 4 areas:

    • HVAC Control Components
    • Heating and A/C Operation
    • Engine Coolant
    • A/C Cycle

HVAC Control Components

HVAC Control Module

The HVAC control module is a non-GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive and ignition 3 voltage circuits provide power to the control module. The control head displays recirc, outside air, A/C and rear defrost feedback status through LED indicators. The scan tool will display NO COMMUNICATION at the control module when checking DTCs or doing a vehicle diagnostic system check refer to Diagnostic Trouble Code (DTC) List - Vehicle and Diagnostic System Check - Vehicle in Vehicle DTC Information. The control module supports the following features:

Feature

Availability

Afterblow

Dealer turn on feature

Purge

Yes

Personalization

No

Actuator Calibration

Yes

Ambient Air Temperature Update

The Radio/IPC displays the outside air temperature value that it receives through a Low Speed GMLAN message . The scan tool has the ability to update the displayed ambient air temperature. The HVAC Manual Tech 2 shows the ambient air temperature sensor feedback voltage under Body and Accessories / Data Display / BCM. The HVAC Auto System there is a temperature reading under HVAC / Data Display / HVAC / Sensor Data. Both readings are unfiltered so it is possible that the temperature read on the tech 2 will differ from the temperature displayed on the DIC/Radio without there being a problem with the vehicle. The DIC/Radio only displays the reading being sent from the BCM. The outside air temperature value is displayed or updated under the following conditions:

Condition

Display

At start up with the engine OFF more than 3 hours.

BCM initializes the OAT value to display the actual outside air temperature.

At start up with the engine OFF less than 3 hours or anytime when started with remote start.

BCM initializes the OAT value to display the last stored temperature displayed from prior shut off.

When the sensor reading is greater than the last stored value. Vehicle moving below 16 kp/h (10 mph).

Update of temperature display will not occur.

When the speed is between 16-53 k/ph (10-33 mph).

Update of the temperature display will occur after 5 minutes.

When the speed greater than 53 kp/h (33 mph) for 3 minutes

BCM initializes the OAT value to display the actual outside air temperature.

When the sensor reading is less than the displayed stored value.

Updates temperature display instantly.

Air Temperature Actuator

The air temperature actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometer's adjustable contact changes the door position signal between 0-5 volts. The HVAC control module uses a range of 0-255 counts to index the actuator position. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.

A/C Refrigerant Pressure Sensor

The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5-volt reference, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0-5 volts. When the A/C refrigerant pressure is low, the signal value is near 0 volts. When the A/C refrigerant pressure is high, the signal value is near 5 volts.

The A/C refrigerant pressure sensor prevents the A/C system from operating when an excessively high or low pressure condition exists.

After Blow

The after blow feature is a dealer turn on option. It is inactive in a new vehicle. The afterblow relay resides in the body control module (BCM). The BCM will directly turn on the hi blower fan relay to start the after blow process. The afterblow is a method where by the HVAC blower motor is run for a few minutes after the vehicle ignition is turned off in order to physically blow off excess condensation and eliminate odors associated with A/C usage.

Heating and A/C Operation

The purpose of the heating and A/C system is to provide the following:

    • Heated air
    • Cooled air
    • Remove humidity from the interior of the vehicle
    • Reduce windshield fogging

Regardless of the temperature setting, the following can effect the rate that the HVAC system can achieve a desired temperature:

    • Recirculation actuator setting
    • Difference between inside and desired temperature
    • Difference between ambient and desired temperature
    • Blower motor speed setting
    • Mode setting

The HVAC control module commands or monitors the following actions when an air temperature setting is selected.

    • WARMEST POSITION--The air temperature actuator door position directs maximum air flow through the heater core.
    • COLDEST POSITION--The air temperature actuator door position directs maximum air flow around the heater core.

The A/C system is engaged by selecting the A/C switch for the blower motor and the mode switch on the HVAC control module. The HVAC control module sends a A/C request message to the body control module (BCM) which sends a high speed serial bus message to the powertrain control module (PCM) for A/C compressor clutch operation. The following conditions must be met in order for the PCM to turn on the compressor clutch:

    • HVAC control module
       - Evaporator temperature more than 4°C (39°F)
       - Control module operating range 9 and 16 volts
    • PCM
       - Engine coolant temperature (ECT) is less than 114°C (237°F)
       - Engine RPM is between 0 RPM and 5,000 RPM
       - A/C pressure is between 2997 kPa (435 psi) and 248 kPa (36 psi).

Once engaged, the compressor clutch will be disengaged for the following conditions:

    • Throttle position is 100 percent
    • A/C pressure is more than 2997 kPa (435 psi)
    • A/C pressure is less than 248 kPa (36 psi)
    • Engine coolant temperature (ECT) is more than 120°C (248°F)
    • Engine speed is more than 5,000 RPM
    • Transmission shift
    • PCM detects excessive torque load
    • PCM detects insufficient idle quality
    • PCM detects a hard launch condition

When the compressor clutch disengages, the compressor clutch diode protects the electrical system from a voltage spike.

Remote Vehicle Start HVAC Operation

When vehicle is started in remote start status, the control head will power up just as it had been set prior to shutdown.

Engine Coolant

Engine coolant is the key element of the heating system. The engine thermostat controls the normal engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation. Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC module. The ambient air drawn through the HVAC module absorbs the heat of the coolant flowing through the heater core. The HVAC module distributes heated air to the passenger compartment for consistent passenger comfort. Opening or closing the HVAC module temperature door controls the amount of heat delivered to the passenger compartment. The coolant exits the heater core through the return heater hose and is recirculated back through the engine cooling system.

A/C Cycle

Refrigerant is the key element in an air conditioning system. R-134a is presently the only EPA approved refrigerant for automotive use. R-134a is an very low temperature gas that can transfer the undesirable heat and moisture from the passenger compartment to the outside air.

The A/C compressor is belt driven and operates when the magnetic clutch is engaged. The compressor builds pressure on the vapor refrigerant. Compressing the refrigerant also adds heat to the refrigerant. The refrigerant is discharged from the compressor, through the discharge hose, and forced to flow to the condenser and then through the balance of the A/C system. The A/C system is mechanically protected with the use of a high pressure relief valve. If the high pressure switch were to fail or if the refrigerant system becomes restricted and refrigerant pressure continued to rise, the high pressure relief will pop open and release refrigerant from the system.

Compressed refrigerant enters the condenser in a high temperature, high pressure vapor state. As the refrigerant flows through the condenser, the heat of the refrigerant is transferred to the ambient air passing through the condenser. Cooling the refrigerant causes the refrigerant to condense and change from a vapor to a liquid state.

The condenser is located in front of the radiator for maximum heat transfer. The condenser is made of aluminum and aluminum cooling fins, which allows rapid heat transfer for the refrigerant. The semi-cooled liquid refrigerant exits the condenser and flows through the liquid line, to the thermal expansion valve.

The thermal expansion valve is located in the liquid line between the condenser and the evaporator. The thermal expansion valve is the dividing point for the high and the low pressure sides of the A/C system. As the refrigerant passes through the thermal expansion valve, the pressure of the refrigerant is lowered. Due to the pressure differential of the liquid refrigerant, the refrigerant will begin to vaporize at the thermal expansion valve. The thermal expansion valve also meters the amount of liquid refrigerant that can flow into the evaporator.

Refrigerant exiting the thermal expansion valve flows into the evaporator core in a low pressure, liquid state. Ambient air is drawn through the HVAC module and passes through the evaporator core. Warm and moist air will cause the liquid refrigerant boil inside of the evaporator core. The boiling refrigerant absorbs heat from the ambient air and draws moisture onto the evaporator. The refrigerant exits the evaporator back through the thermal expansion valve and into the suction line and back to the compressor, in a vapor state completing the A/C cycle of heat removal. At the compressor, the refrigerant is compressed again and the cycle of heat removal is repeated.

The conditioned air is distributed through the HVAC module for passenger comfort. The heat and moisture removed from the passenger compartment will also change form, or condense, and is discharged from the HVAC module as water under the vehicle.