Once the leak has been pinpointed and traced to its source, the cause of the leak must be determined for it to be properly repaired. For example, if a case component is resealed but the mating surface is damaged, resealing will not repair the leak. The damaged mating surface must be repaired or replaced. Before attempting to repair a leak, certain conditions should be checked for and corrected if necessary. The following conditions may cause a transmission oil leak.
| Important: The Suzuki 5-speed manual transmission does not use gaskets to seal major case components. GM P/N 12346240, or equivalent, should be used where applicable. |
| • | The oil level is too high. |
| • | A plugged breather vent. |
| • | Improperly torqued fasteners, dirty or damaged threads. |
| • | Warped flanges or mating surfaces. |
| • | Scratches, burrs or other damage to mating surfaces. |
| • | Insufficient or excessive amounts of sealer. |
| • | Cracking or porosity of the cases. |
| • | Improper sealant used where applicable. |
| • | Damaged seal bore. |
| • | Damaged or worn seal. |
| • | Scratched, nicked or damaged propeller shaft surfaces. |
| • | Loose or worn bearing causing excessive seal wear. |