GM Service Manual Online
For 1990-2009 cars only

    Object Number: 235967  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Inspect the clutch pedal height (4). If the clutch pedal height is not within 138.4-148.4 mm (5.45-5.84 in), adjust the clutch pedal. Use the following procedure:
  2. 1.1. Remove the lower instrument finish panel and the air duct.
    1.2. Loosen the locknut.
    1.3. Turn the stopper bolt until the clutch pedal height is within 130-140 mm (5.12-5.51 in).
    1.4. Tighten the locknut.

    Tighten
    Tighten the locknut to 13 N·m (115 lb in).

    1.5. Install the air duct and the lower instrument finish panel.
  3. Inspect the clutch pedal free play (3). If the clutch pedal free play is not within 5.0-15.0 mm (0.197-0.591 in), adjust the clutch pedal free play. Use the following procedure:
  4. 2.1. Remove the lower instrument finish panel and the air duct.
    2.2. Depress the clutch pedal until resistance is felt.
    2.3. Loosen the locknut.
    2.4. Turn the pushrod until the free play is within 5.0-15.0 mm (0.197-0.591 in).
    2.5. Tighten the locknut.
    2.6. Install the air duct and the lower instrument finish panel.