GM Service Manual Online
For 1990-2009 cars only

OIL LEAKAGE INTO I/P CLUSTER (NEW STYLE SPEEDO DRIVEN GEAR)

Subject: OIL LEAKAGE INTO INSTRUMENT CLUSTER

Model and Year: 1985-88 GEO SPRINT 1989-91 GEO METRO

CONDITION:

---------- Oil may leak into the instrument cluster on some 1985-91 M cars. In severe instances, the oil could drip onto the carpet or the driver's clothing.

CAUSE:

------ The oil used to lubricate the speedometer cable cannot drain back into the transmission because of the design of the driven gear sleeve. The new style has an oil drain hole added.

CORRECTION:

----------- Replace the parts shown in the illustration, following the instructions in Section 7B of the Service Manual. Although the sleeve (#1) is the only revised part, all the parts should be replaced to prevent any remaining oil from getting into the cluster again. In rare instances, the instrument cluster and/or carpet may also have to be replaced.

INSTALLATION PRECAUTIONS:

- Be certain the oil seal is fully seated and square to the bore.

- Be certain the slotted end of the driven gear has no sharp edges that might damage the seal when installing.

- Lubricate driven gear and "O" ring seal.

PARTS INVOLVED:

1. Speedometer driven gear sleeve - 96066895

2. Speedometer driven - M/T 96060271 - A/T 96060272

3. Oil Seal - M/T 96064510 - A/T 96051417

4. Pin - 96059915

5. "O" Ring Seal - 96059932

6. Speedometer Cable - 30003204

PARTS AVAILABILITY:

Parts are currently available from GMSPO.

Warranty Information:

Use existing Labor Operations. (Except for 1989. When using K2060 Labor Operation the time published in the Labor Time Guide was incorrect. Should read 0.3 Hour not 3.8 Hrs.)


Object Number: 90442  Size: MF

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.