For possible points of oil leaks, refer to Possible Points of Oil Leaks.
- The cause of transmission oil leaks can usually be located with the transmission in the vehicle.
- The transmission case components are constructed of aluminum and are separated into six pieces:
• | The Input Shaft Bearing Retainer (8) |
• | The Extension Case (two-wheel drive models) (1) |
• | The Rear Case (four-wheel drive models) (5) |
• | The Gearshift Lever Case (2) |
- If a leak exists between the upper case (6), the lower case (6) or the input shaft-bearing retainer (8), the transmission must be removed from the vehicle for repair.
- If a leak exists at the extension case (Two-Wheel Drive Models) (1), the rear case (Four-Wheel Drive Models) (5) or the gearshift lever case (6), the leak can be repaired without removing the transmission assembly from the vehicle.
- There are three methods for locating manual transmission oil leaks.
General Method
- Verify that the leak is transmission oil.
- Thoroughly clean the suspected leak area.
- Drive the vehicle for 24 km (15 miles) or until normal operating temperatures are reached.
- Park the vehicle over clean paper or cardboard.
- Turn the ignition switch to the OFF position and wait approximately 30 minutes.
- Inspect paper for spots in relation to its position under the transmission assembly.
- Make the necessary repairs.
Powder Method
- Thoroughly clean the suspected leak area with solvent.
- Apply an aerosol powder or baby powder to the suspected leak area.
- Drive the vehicle for 24 km (15 miles) or until normal operating temperatures are reached.
- Turn the ignition switch to the OFF position.
- Inspect the suspected leak area and trace the leak path through the powder to find the source.
- Make the necessary repairs.
Dye and Black Light Method
Tools Required
- Raise and suitably support vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Add 30 ml (1 oz.) of J 28431-6
into the transmission oil level/filler plug.
- Lower the vehicle.
- Drive the vehicle for 24 km (15 miles) or until normal operating temperatures are reached.
- Turn the ignition switch to the OFF position.
- Raise and suitably support vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Using J 28428-E
in order to locate the source of the leak.
- Make the necessary repairs.