GM Service Manual Online
For 1990-2009 cars only

Transfer Case Bushing/Slip Yoke Leak, Transmission Downshifting, Loss of Power, Vehicle Will Not Move (Replace Damaged Components/Install New Longer Style Propeller Shaft)

Subject:Transfer Case Bushing/Slip Yoke Leak, Transmission Downshifting, Loss of Power, Vehicle Will Not Move (Replace Damaged Components/Install New Longer Style Propeller Shaft)

Models:2003 HUMMER H2



Condition

Some customers may comment on any of the following conditions:

    • Transfer case leak
    • Transmission downshifting
    • Loss of power
    • Vehicle will not move
    • A major component failure

Cause

Design tolerances may lead to insufficient lubrication of the rear output shaft bushing in the transfer case.

Correction

Use the following SI procedures to correct the condition.

  1. Refer to SI document ID #821933 to remove the transfer case.
  2. Refer to SI document ID #857284 to replace the rear case half, the rear output seal and inspect and replace transfer case components as necessary.
  3. Refer to SI document ID #821933 to install the transfer case.
  4. Replace the propeller shaft with a new longer style propeller shaft. The tube portion of the propeller shaft is 19 mm (0.75 in).

Parts Information

Part Number

Description

Qty

88984541

Case, Transfer Case Rear Half

1

88984500

Seal, Transfer Case Rear Output Shaft

1

15207223

Propeller Shaft, Rear

1

Other parts may be required such as sealant to complete repairs.

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

K4400

Transfer Case Assembly - R&R

ST

ADD

Transfer Case - Recondition

ST