GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.


    Object Number: 832902  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .

  3. Object Number: 663487  Size: SH
  4. Remove the engine protective shield. Refer to Engine Protection Shield Replacement .
  5. Remove the transmission cover bolt.

  6. Object Number: 663527  Size: SH
  7. Remove the starter bolts.
  8. Disconnect the oil level sensor electrical connector.
  9. Slide the starter forward until the starter clears the transmission.

  10. Object Number: 662991  Size: SH
  11. Remove the starter lead nut (3).
  12. Remove the starter lead (2) from the starter.

  13. Object Number: 759622  Size: SH
  14. Remove the positive cable nut (2).
  15. Remove the positive cable from the starter.

  16. Object Number: 663489  Size: SH
  17. Place the starter on a workbench.
  18. Unsnap the transmission cover from the starter.

  19. Object Number: 663472  Size: SH
  20. Remove the starter heat shield.

Installation Procedure


    Object Number: 663472  Size: SH
  1. Install the starter heat shield.

  2. Object Number: 663489  Size: SH
  3. Snap the transmission cover to the starter.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 759622  Size: SH
  5. Install the positive cable to the starter.
  6. Install the positive cable nut (2).
  7. Tighten
    Tighten the positive cable nut to 9 N·m (80 lb in).


    Object Number: 662991  Size: SH
  8. Install the starter lead (2) to the starter.
  9. Install the starter lead nut (3).
  10. Tighten
    Tighten the starter lead nut to 3.4 N·m (30 lb in).


    Object Number: 663527  Size: SH
  11. Position the starter into place.
  12. Install the starter bolts.
  13. Tighten
    Tighten the starter bolts to 50 N·m (37 lb ft).

  14. Connect the oil level sensor electrical connector.

  15. Object Number: 663487  Size: SH
  16. Install the transmission cover bolt.
  17. Tighten
    Tighten the transmission cover bolt to 9 N·m (80 lb in).

  18. Install the engine protective shield. Refer to Engine Protection Shield Replacement .
  19. Lower the vehicle.

  20. Object Number: 832902  Size: SH
  21. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .