Brake Pedal Assembly Replacement LHD

1. Remove the knee bolster. Refer to Driver Knee Bolster Replacement .
2. Remove the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement .
3. Disconnect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment .
4. Remove the bolts and lower the steering column.

Do not disconnect the steering column from the intermediate shaft.

5. Remove the clevis pin retainer (2).
6. Remove the clevis pin (3).
7. Remove the 4 master cylinder nuts (4).
8. Remove the brake pedal bracket bolts (5)
9. Remove the brake pedal assembly (6).

1. Install the brake pedal assembly (6) on the brake master cylinder studs.
2. Finger tighten the mounting bolt (5) to the cowl.

Notice: Refer to Fastener Notice in the Preface section.

3. Install the master cylinder nuts (4).

Tighten
Tighten the nuts to 27 N·m (20 lb ft).

4. Tighten the brake pedal bracket bolts (5).

Tighten
Tighten the bolts to 20 N·m (15 lb ft).

5. Install the clevis pin (3) in the yoke for the brake master cylinder.
6. Raise the steering column.

Tighten
Tighten the bolts to 27 N·m (20 lb ft).

7. Install the clevis pin retainer (2).
8. Connect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment .
9. Install the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement .
10. Install the knee bolster. Refer to Driver Knee Bolster Replacement .

Brake Pedal Assembly Replacement RHD

1. Remove the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement .
2. Disconnect the stoplamp switch and cruise release switch electrical connectors (1).
3. Remove the retainer (2) from the clevis pin.
4. Remove the brake pedal pushrod clevis pin (3).



5. Without disconnecting the upper steering column intermediate shaft, lower and support the steering column. Refer to Steering Column Replacement .
6. Remove the 2 upper brake pedal bracket bolts (1).



7. Remove the 4 brake master cylinder nuts (1).
8. Remove the brake pedal assembly.

1. Install the brake pedal assembly.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the 4 brake master cylinder nuts (1).

Tighten
Tighten the nuts to 27 N·m (20 lb ft).




3. Install the 2 upper brake pedal bracket bolts (1).

Tighten
Tighten the bolts to 20 N·m (15 lb ft).




4. Install the steering column. Refer to Steering Column Replacement .
5. Install the brake pedal pushrod clevis pin (3).
6. Install the brake pedal pushrod retainer (2).
7. Verify the correct installation of the retainer by rotating the retainer 360 degrees.

The retainer must rotate freely and not become disengaged from the groove in the clevis pin.

8. Connect the stoplamp switch and cruise release switch electrical connectors (1).
9. Adjust the stoplamp switch. Refer to Stop Lamp Switch Adjustment .
10. Adjust the cruise release switch. Refer to Cruise Release Switch Adjustment .
11. Install the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement .