Exhaust Manifold Replacement - Right Side LH8
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the catalytic converter to exhaust manifold nuts (2).
- Lower the vehicle.
- Remove the spark plugs. Refer to
Spark Plug Replacement
.
- Remove the exhaust manifold heat shield. Refer to
Exhaust Manifold Heat Shield Replacement - Right Side
.
- Remove the oil level indicator and tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the exhaust manifold bolts (3).
- Remove the exhaust manifold (2) and gasket (1). Discard the gasket.
Installation Procedure
Important:
• | Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostics (OBD) II system performance. |
• | The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material. |
Important: Do not apply sealant to the first 3 threads of the bolt.
- Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493, (Canadian P/N 10953488), or equivalent to the threads of the exhaust manifold bolts.
- Ensure that the exhaust seal is still seated on the catalytic converter recess.
- Install one exhaust manifold bolt to the exhaust manifold (2) and place the NEW gasket (1) onto the bolt.
- Install the exhaust manifold to the catalytic converter flange and position the manifold to the cylinder head.
- Install the oil level indicator and tube. Refer to
Oil Level Indicator and Tube Replacement
.
Notice: Refer to Fastener Notice in the Preface section.
- Install the remaining exhaust manifold bolts (3).
Tighten
- Tighten the bolts a first pass to 15 N·m (11 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
- Tighten the bolts a final pass to 25 N·m (18 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
- Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the front of the right cylinder head.
- Install the exhaust manifold heat shield. Refer to
Exhaust Manifold Heat Shield Replacement - Left Side
.
- Install the spark plugs. Refer to
Spark Plug Replacement
.
- Raise the vehicle.
- Install the catalytic converter to exhaust manifold nuts.
Tighten
Tighten the nuts to 50 N·m (37 lb ft).
- Lower the vehicle.