GM Service Manual Online
For 1990-2009 cars only

Brake Pedal Assembly Replacement LHD

Removal Procedure


    Object Number: 1619031  Size: SH
  1. Remove the knee bolster. Refer to Driver Knee Bolster Replacement.
  2. Remove the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement.
  3. Disconnect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment.
  4. Remove the bolts and lower the steering column.
  5. Do not disconnect the steering column from the intermediate shaft.

  6. Remove the clevis pin retainer (2).
  7. Remove the clevis pin (3).
  8. Remove the 4 master cylinder nuts (4).
  9. Remove the brake pedal bracket bolts (5)
  10. Remove the brake pedal assembly (6).

Installation Procedure


    Object Number: 1619031  Size: SH
  1. Install the brake pedal assembly (6) on the brake master cylinder studs.
  2. Finger tighten the mounting bolt (5) to the cowl.
  3. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the master cylinder nuts (4).
  5. Tighten
    Tighten the nuts to 27 N·m (20 lb ft).

  6. Tighten the brake pedal bracket bolts (5).
  7. Tighten
    Tighten the bolts to 20 N·m (15 lb ft).

  8. Install the clevis pin (3) in the yoke for the brake master cylinder.
  9. Raise the steering column.
  10. Tighten
    Tighten the bolts to 27 N·m (20 lb ft).

  11. Install the clevis pin retainer (2).
  12. Connect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment.
  13. Install the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement.
  14. Install the knee bolster. Refer to Driver Knee Bolster Replacement.