GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Holden
🢒
2009
🢒
Captiva
🢒
Engine
🢒
Engine Mechanical - 2.0L (Diesel)
🢒 Transfer Case Assembly Replacement
Removal Procedure
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Remove the exhaust front pipe.
Remove the propeller shaft.
Remove the right drive axle.
Remove the upper transfer case bolt 910.
Remove the transfer case brace bolts (3) and the brace (2).
Remove the transfer case bracket bolts (5, 6) and the bracket (4).
Remove the lower transfer case bolts (1).
Support the transfer case using the supporting jack.
Remove the transaxle rear mount-to-bracket through bolt (1).
Remove the rear transaxle bracket mounting bolts and nuts (2).
Remove the transaxle rear mount retaining bolts from the cradle.
Remove the rear transaxle bracket.
Remove the transfer case from the transaxle.
Plug the transaxle to minimize the transaxle fluid loss.
Installation Procedure
Install the transfer case from the transaxle.
Install the rear transaxle bracket.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the transaxle rear mount retaining bolts from the cradle and tighten to
90 N·m (66 lb ft)
.
Install the transaxle rear mount-to-bracket through bolt (1) and tighten to
90 N·m (66 lb ft)
.
Install the rear transaxle bracket mounting bolts and nuts (2) and tighten to
90 N·m (66 lb ft)
.
Install the lower transfer case bolts (1) and tighten to
75 N·m (55 lb ft)
.
Install the upper transfer case bolt (1) and tighten to
75 N·m (55 lb ft)
.
Install the transfer case brace (2) and bolts (3) and tighten to
60 N·m (44 lb ft)
.
Install the transfer case bracket (4) and bolts (5) and tighten to
60 N·m (44 lb ft)
.
If the vehicle is equipped with a 3.2L engine, install the transfer case bracket bolt (6) and the other 4 bolts (5) and tighten.
Tighten
•
Transfer case bracket bolt (6) to
40 N·m (30 lb ft)
.
•
The other 4 bolts (5) to
60 N·m (44 lb ft)
.
Install the right drive axle.
Install the propeller shaft.
Install the exhaust front pipe.
Lower the vehicle.
Check the transaxle oil level and fill as required.