Special Tools
J-38125
Terminal Repair Kit
Removal Procedure
Follow the steps below in order to remove terminals from the connector.
- Slide the lever lock forward while pressing down on the lever lock release tab.
- The release tab is located on the top of the wiredress cover.
- View of connector in released position.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
- Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover.
- For the larger terminals insert the J 38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the
J 38125-560 tool to release the terminals by inserting the tool into the terminal release cavity. See the release tool cross reference in the Reference Guide of the
J-38125
to ensure that the correct
release tool is used.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
Repair Procedure
Use the appropriate terminal and follow the instructions in the
J-38125
.
Location of the terminal in the repair tray and the proper crimp tool can be found in the appropriate connector end view.