GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Holden 🢒 2009 🢒 Epica 🢒 Engine 🢒 Engine Controls and Fuel - 2.0L (Diesel) 🢒 Fuel Hose Replacement - Fuel Injection Pump to Fuel Feed Block

Removal Procedure

    Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.


    Object Number: 1863838 Size: SH
  1. Remove the engine cover. Refer to Engine Cover Replacement.
  2. Remove the charge air system pipes. Refer to Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement.

    3. Object Number: 1820510 Size: SH

    Note: To avoid fuel spillage or damage to the injector pipe connector, hold the injector pipe connector using tools and unscrew the pipe nut. And then, put a cap on the injector connector to avoid contamination from dust as soon as the fuel pipes are removed.

  3. Hold the injection pump pipe connector with a wrench (1) and unscrew the fuel pipe-to-common rail nut (M14).

    4. Object Number: 1820511 Size: SH
  4. Unscrew the fuel pipe-to-common rail nut (M17)
  5. Remove the fuel pipe-to-common rail retaining bolt from the thermostat housing.

    6. Note: Put a cap on the common rail pipe threads to avoid contamination from dust as soon as the pipes are removed.

  6. Remove the fuel pipe-to-common rail.

Installation Procedure


    Object Number: 1820510 Size: SH

    Note: Do not reuse the fuel pipes. If reused, the contaminated pipes may damage the injectors or cause leak from the pipes.

  1. Clean the common rail pipe threads, if contaminated.
  2. Install the fuel pipe and tighten the nuts by hand between the common rail and the injection pump.

    3. Caution: Refer to Fastener Caution in the Preface section.

  3. Hold the injection pump pipe connector with a wrench (1) and install the fuel pipe-to-common rail nut (M14) and tighten to 20 N·m (14.8 lb ft).
  4. Install the fuel pipe-to-common rail nut (M17) and tighten to 20 N·m (14.8 lb ft).