GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Holden 🢒 2009 🢒 Epica 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Door Replacement

Removal Procedure

    Warning: Refer to Battery Disconnect Warning in the Preface section.


    Object Number: 1256838 Size: SH
  1. Disconnect the negative battery cable.
  2. Remove the bolt and the door hold-open link from the body.

    3. Object Number: 1256846 Size: SH
  3. With the aid of another technician, remove the door hinge bolts and the front door.
  4. Disconnect the body-to-door rubber grommet and the electrical connector.

Installation Procedure

    Object Number: 1256846 Size: SH
  1. Connect the electrical connector and the body-to-door rubber grommet.
  2. With the aid of another technician, lightly secure the front door with the door hinge bolts.

    3. Caution: Refer to Fastener Caution in the Preface section.

  3. Adjust the door for proper fit. Tighten the door hinge-to-body bolts to 20 N·m (15 lb ft).

    4. Object Number: 1256838 Size: SH
  4. Install the door hold-open link to the body with the bolt and tighten to 25 N·m (18 lb ft).
  5. Connect the negative battery cable.
  6. Perform the waterleak test. Refer to Water Hose Test and Air Hose Test.
  7. Check for windnoise. Refer to Air/Wind Noise.