Diagnostic Aids
Special Tools
J 42000 Digital Battery Tester
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
Important: The battery test using the J 42000 requires correct connections to the battery terminals. A failure to obtain the correct connections during the test may result in a failed test on a good battery.
Follow these instructions in order to avoid an incorrect diagnosis because of connections:
| • | If testing the vehicle with the battery cables still connected, wiggle the J 42000 clips on the terminal bolt. This may cut through any coating or through any oxidation that may be present on the bolt. Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit. |
| • | If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps: |
| 1. | Disconnect the negative battery cable. |
| 2. | Disconnect the positive battery cable. |
| 3. | Install the test adapters on the terminals. |
| 4. | Follow the instructions for testing a removed battery. |
| • | If the tester displays a REPLACE BATTERY result for a battery tested in the vehicle with the battery cables connected, perform the following steps: |
| 1. | Disconnect the negative battery cable. |
| 2. | Disconnect the positive battery cable. |
| 3. | Install the test adapters. |
| 4. | Follow the instructions for testing a removed battery. |
| 5. | Replace the battery only if the second test shows a REPLACE BATTERY result. |
| 6. | Use the test code from the second test for any warranty purposes. |
| • | Use the correct terminal adapters. Do not use any common bolts or a combination of bolts, nuts, and washers as adapters when testing the battery. |
Step | Action | Values | Yes | No | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
1 | Inspect the battery for a cracked, broken, or damaged case, which may be indicated by battery acid leakage. Is the battery OK? | -- | Go to Step 2 | Go to Step 19 | ||||||
2 | Compare the cold cranking amperage (CCA) and reserve capacity (RC) of the battery to the original battery or original equipment (OE) specification. Refer to Battery Usage . Does the battery meet or exceed the specification? | -- | Go to Step 3 | Go to Step 19 | ||||||
3 | Does the hydrometer display a yellow dot? | -- | Go to Step 4 | Go to Step 5 | ||||||
4 | Tap the hydrometer lightly on top with the handle of a small screwdriver in order to dislodge any air bubbles inside the battery. Does the hydrometer display a yellow dot? | -- | Go to Step 19 | Go to Step 5 | ||||||
5 |
Does the negative connector rotate? | -- | Go to Step 6 | Go to Step 7 | ||||||
6 | Use a torque wrench in order to verify the torque of the negative battery terminal bolt. Is the torque at the specified value? | 5 N·m (44 lb in) | Go to Step 8 | Go to Step 7 | ||||||
7 |
Caution: Refer to Battery Disconnect Caution in the Preface section. Disconnect the negative battery cable. Is the cable disconnected? | -- | Go to Step 9 | -- | ||||||
8 |
Caution: Refer to Battery Disconnect Caution in the Preface section.
Is the repair complete? | -- | Go to Step 9 | -- | ||||||
9 | Rotate the positive battery cable connector clockwise with light finger pressure. Does the positive connector rotate? | -- | Go to Step 10 | Go to Step 11 | ||||||
10 | Use a torque wrench in order to verify the torque of the positive battery terminal bolt. Is the torque at the specified value? | 5 N·m (44 lb in) | Go to Step 12 | Go to Step 11 | ||||||
11 |
Caution: Refer to Battery Disconnect Caution in the Preface section. Disconnect the positive battery cable. Is the cable disconnected? | -- | Go to Step 13 | -- | ||||||
12 |
Caution: Refer to Battery Disconnect Caution in the Preface section.
Is the repair complete? | -- | Go to Step 13 | -- | ||||||
13 |
Is the repair complete? | -- | Go to Step 14 | -- | ||||||
14 |
Is the cable bolt properly tightened? | 5 N·m (44 lb in) | Go to Step 15 | -- | ||||||
15 |
Is the cable bolt properly tightened? | 5 N·m (44 lb in) | Go to Step 16 | -- | ||||||
16 |
Important: Ensure that all of the electrical loads are turned OFF.
Did the tester pass the battery? | -- | Go to Step 17 | Go to Step 18 | ||||||
17 |
Important: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code.
Did you complete the repair? | -- | Battery OK | -- | ||||||
18 |
Important: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code.
Did you complete the replacement? | -- | Battery OK | -- | ||||||
19 | Replace the battery. Did you complete the replacement? | -- | Battery OK | -- |
