GM Service Manual Online
For 1990-2009 cars only

Installation Procedure


    Object Number: 1289843  Size: SH
  1. Install the exhaust manifold gasket.
  2. Install the exhaust manifold.
  3. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the exhaust manifold retaining nuts and tighten in the sequence shown.
  5. Tighten
    Tighten the exhaust manifold retaining nuts 22 N·m (16 lb ft).


    Object Number: 1289778  Size: SH
  6. Install the exhaust flex pipe retaining nuts to the exhaust manifold studs.
  7. Tighten
    Tighten the exhaust flex pipe-to-exhaust manifold retaining nuts to 35 N·m (26 lb ft).


    Object Number: 1289839  Size: SH
  8. Install the exhaust manifold heat shield.
  9. Install the exhaust manifold heat shield bolts.
  10. Tighten
    Tighten the exhaust manifold heat shield bolts to 8 N·m (71 lb in).

  11. Connect the oxygen sensor (O2S) connector, if equipped.
  12. Connect the negative battery.