GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Holden
🢒
2009
🢒
Viva
🢒
Engine
🢒
Engine Mechanical - 2.0L (Diesel)
🢒 Charge Air Cooler Replacement
Removal Procedure
Discharge the A/C (Air Conditioning) system, if equipped. Refer to
Refrigerant Recovery and Recharging
.
Disconnect the negative battery cable.
Remove the engine cover. Refer to
Engine Cover Replacement
.
Remove the radiator. Refer to
Radiator Replacement
.
Remove the A/C condenser from the radiator. Refer to
Air Conditioning Condenser Replacement
.
Remove the charge air cooler from the radiator.
Installation Procedure
Install the charge air cooler to the radiator.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the charge air cooler bolts and tighten to
8.5 N·m (75.2 lb in)
.
Install the A/C condenser to the radiator.
Install the Auxiliary cooling fan to the radiator.
Install the radiator. Refer to
Radiator Replacement
.
Install the engine cover. Refer to
Engine Cover Replacement
.
Connect the negative battery cable.
Recharge the air conditioning system, if equipped. Refer to
Refrigerant Recovery and Recharging