GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1342446  Size: SH

    Important: 

       • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostic (OBD) II system performance.
       • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.

    Important: Do not apply sealant to the first three threads of the bolt.

  1. Apply a 5 mm (0.2 in) wide band of threadlock to the threads of the exhaust manifold bolts. Refer to Sealers, Adhesives, and Lubricants .
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the exhaust manifold bolts.
  5. Tighten

    1. Tighten the exhaust manifold bolts a first pass to 15 N·m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 25 N·m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
  6. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.

  7. Object Number: 1277089  Size: SH
  8. Install the heat shield (603) and bolts (604).
  9. Tighten
    Tighten the heat shield bolts to 9 N·m (80 lb in).