Tools Required
• | J 39630-2 Lower Control/Valve
Body Gasket Guide Pins |
• | J 36850 Assembly Lubricant
(or equivalent) |
- Inspect the accumulator housing for damage
or scoring in the bores.
- Inspect all fluid passages for debris.
- Install new seals (947, 961) onto the
accumulator pistons (946, 960).
- Install the following parts:
4.1. | The forward accumulator pin (962) into the accumulator housing
(944) |
4.2. | The forward accumulator piston (960) |
- Install the following parts:
5.1. | The reverse accumulator pin (948) |
5.2. | The reverse accumulator piston (946) |
5.3. | The reverse accumulator spring (949) |
- Install the following parts:
6.1. | The accumulator housing cover gasket (964) |
6.2. | The accumulator housing cover (965) |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
6.3. | The five 8 mm accumulator housing cover bolts (966) |
Tighten
Tighten the bolts to 8-14 N·m (6-10 lb ft).
- Install a new seal (969) onto the 1-2
accumulator piston (968).
- Install the following parts:
• | The 1-2 accumulator spring (973) |
• | The 1-2 accumulator pin (970) |
• | The 1-2 accumulator piston (968) |
• | The snap ring (349). Install the snap ring onto the 1-2 accumulator
pin (970) after you have passed the pin through the top of the accumulator
housing (944). |
• | The 1-2 accumulator inner spring assembly (971) |
- Install the following parts:
• | The 3-4 accumulator spring (950) |
• | The 3-4 accumulator pin (977) |
• | The 3-4 accumulator piston (975) |
• | The snap ring (349). Install the snap ring onto the 3-4 accumulator
pin (977) after you have passed the pin through the top of the accumulator
housing (944). |
- Install the checkballs (#1-4) into
their proper cavities in the accumulator housing (944). Retain the checkballs
with J 36850
or equivalent.
- Install the J 39630-2
into
the lower control valve body gasket for the accumulator housing. Make sure
that the 1-2 accumulator inner spring assembly (971) goes into the channel
plate washer side down.
- Install the accumulator housing (944) onto the lower channel plate
and install the bolts (534, 951, 952, 954) and hand tighten.
- Remove the J 39630-2
and install
the rest of the accumulator housing bolts, including bolts (534) from the
channel plate side.
Tighten
Tighten the bolts (534, 951, 952, 954) in a star pattern to 8-14 N·m
(6-10 lb ft).