Removal Procedure
Notice: Use care in removing the fuel injectors in order to prevent damage to
the fuel injector electrical connector pins or the fuel injector nozzles.
Do not immerse the fuel injector in any type of cleaner. The fuel injector
is an electrical component and may be damaged by this cleaning method.
Important: The engine oil may be contaminated with fuel if the fuel injectors are leaking.
- Remove the fuel rail assembly. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Disconnect the fuel injector electrical harness (2) connectors from the
fuel injectors (4).
- Remove the fuel injector retainer clips (6).
- Remove the fuel injectors (4) from the fuel rail (1).
- Discard the injector retainer clips (6).
- Remove the injector O-ring seals (3,5) from both ends of the injectors (4). Discard the O-ring seals.
Installation Procedure
Important: When ordering new fuel injectors, be sure to order the correct injector for the application being serviced.
The fuel injector assembly (1) is stamped with a part number identification (2). A four digit build date code (3) indicates the month (4), day (5), year (6), and the shift (7) that built the injector.
- Lubricate the new injector O-ring seals (2, 4) with clean engine oil.
- Install the new injector O-ring seals on the fuel injector (3).
- Install a new retainer clip (1) on the injector (3).
- Push the fuel injectors (3) into the fuel rail (1) injector socket with the electrical connector facing outward. The
retainer clip locks on to a flange on the fuel rail injector socket.
- Connect the fuel injector electrical harness (2) connectors to the fuel injectors (3).
- Install the fuel rail assembly (1). Refer to
Fuel Injection Fuel Rail Assembly Replacement
.