The engine control module (ECM) provides 5 volts to the following sensors:
• | The fuel tank pressure (FTP) sensor |
• | The engine oil pressure (EOP) sensor |
• | The manifold absolute pressure (MAP) sensor |
• | The air conditioning (A/C) refrigerant pressure sensor |
• | The accelerator pedal position (APP) sensor 2 |
• | The brake booster vacuum sensor, RPO LH6 only |
These 5-volt reference circuits are independent of each other outside the ECM, but are bussed together inside the ECM. Therefore, a circuit condition on one sensor 5-volt reference circuit may affect the other sensor 5-volt reference circuits. The ECM monitors the voltage on the 5-volt reference circuit. If the ECM detects that the voltage is out of tolerance, DTC P0641 sets.
This diagnostic procedure supports the following DTC:
DTC P0641 5-Volt Reference 1 Circuit
• | DTCs P0601, P0602, P0603, P0604, P0606, P0607, P1621, P2610 are not set. |
• | The ignition is ON. |
• | The ignition voltage is more than 5.23 volts. |
• | DTC P0641 runs continuously once the above conditions are met. |
The ECM detects a voltage out of tolerance condition on the 5-volt reference circuit for more than 0.5 second.
• | The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails. |
• | The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records. |
• | The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail. |
• | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
• | A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic. |
• | Clear the MIL and the DTC with a scan tool. |
The number below refers to the step number on the diagnostic table.
Step | Action | Values | Yes | No |
---|---|---|---|---|
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Engine Control Module Connector End Views | ||||
1 | Did you perform the Diagnostic System Check - Vehicle? | -- | Go to Step 2 | |
2 |
Does the DTC fail this ignition? | -- | Go to Step 3 | Go to Testing for Intermittent Conditions and Poor Connections |
3 |
Is the voltage within the specified range? | 4.8-5.2 V | Go to Step 4 | Go to Step 5 |
4 |
Is the voltage within the specified range? | 4.8-5.2 V | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 10 |
5 | Is the voltage measured in step 3 more than the specified value? | 5.2 V | Go to Step 8 | Go to Step 6 |
6 |
Was a component replaced? | 4.8-5.2 V | Go to Step 12 | Go to Step 7 |
7 | Test the 5-volt reference circuits of all the sensors connected to this 5-volt reference bus for a short to ground or any sensor low reference circuit. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | -- | Go to Step 12 | Go to Step 11 |
8 |
Important: If a short to voltage occurs, the A/C refrigerant pressure sensor may be damaged. Test the 5-volt reference circuits of all the sensors connected to this 5-volt reference bus for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | -- | Go to Step 12 | Go to Step 9 |
Important: If a short to voltage occurs on the MAP sensor signal circuit or fuel tank pressure (FTP) sensor signal circuit, the sensors may be damaged. Test the MAP sensor signal circuit and FTP sensor signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | -- | Go to Step 12 | Go to Step 11 | |
10 | Replace the EOP sensor. Refer to Engine Oil Pressure Sensor and/or Switch Replacement . Did you complete the replacement? | -- | Go to Step 12 | -- |
11 | Replace the engine control module (ECM). Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | -- | Go to Step 12 | -- |
12 |
Did the DTC fail this ignition? | -- | Go to Step 2 | Go to Step 13 |
13 | Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? | -- | System OK |