Callout
| Component Name
|
|
Caution: Refer to Machined Surface Damage Caution in the Preface section.
Preliminary Procedures
- Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
- Clean the front case half in cleaning solvent and air dry.
- Remove any sealant from the sealing surface.
|
1
| Transfer Case Front Half Assembly
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. |
2
| Transfer Case Adapter Stud (Qty: 5)
Tip
Replace any damaged studs. |
3
| Case Sealing Surface
Tip
Repair small scratches or nicks with a soft stone. |
4
| Transfer Case Front Input Double Row Ball Bearing Bore
Tip
Replace the front half case assembly if a bearing has spun or if cracks are detected. |
5
| Transfer Case Front Output Shaft Front Bearing Bore
Tip
Replace the front half case assembly if a bearing has spun or if cracks are detected. |
6
| Transfer Case Thread Bolt Holes
Tip
Repair any damaged threads. |
7
| Transfer Case Locating Pin Holes
Tip
Replace the front half case assembly if the locating pin holes are out of round or damaged. |
8
| Transfer Case Front Output Shaft Front Bearing
Tip
Replace the bearing if roughness, brinelling, or pitting is detected. Refer to
Front Output Shaft Bearing and Front Input Bearing Replacement. |
9
| Transfer Case Front Input Double Row Ball Bearing
Tip
Replace the bearing if roughness, brinelling, or pitting is detected. Refer to
Front Output Shaft Bearing and Front Input Bearing Replacement. |
