GM Service Manual Online
For 1990-2009 cars only

    Object Number: 741552  Size: SH

    Important: 

       • Tighten the NEW exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or on-board diagnostic (OBD) II system performance.
       • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
       • Do not apply sealant to the first 3 threads of the bolt.

  1. Apply a 5 mm (0.2 in) wide band of threadlock to the threads of the NEW exhaust manifold bolts. Refer to Adhesives, Fluids, Lubricants, and Sealers .
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the NEW exhaust manifold bolts.
  5. Tighten

    1. Tighten the exhaust manifold bolts a first pass to 15 N·m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 20 N·m (15 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
  6. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.

  7. Object Number: 492766  Size: SH
  8. Install the heat shield (2) and bolts (3).
  9. Tighten
    Tighten the heat shield bolts to 9 N·m (80 lb in).