GM Service Manual Online
For 1990-2009 cars only

Manual Transmission Neutral Rattle - keywords 7.8l c5 c5500 c6 c6500 c7500 c8500 clutch d5 e5 gear LF8 LG4 LQB manual MK8 MS9 MT3 MUT neutral noise operation pedal rattle shift trans transmission v5

Subject: Manual Transmission Neutral Rattle

Models:2007-2008 Chevrolet Kodiak, T-Series
2007-2008 GMC TopKick, T-Series
2007-2008 Isuzu F-Series, H Series
7500/8500 Series with 7.8L Diesel Engine (RPO LG4/LF8)
and Manual Transmission (RPO MK8 (7 spd) / MUT (9 spd) / MS9 (9 spd) / MT3 (10 spd)



The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.

Condition/Concern:

The "neutral gear rattle" with the Isuzu 7.8L diesel engine and manual transmission is a normal operating characteristic as referenced in Information Bulletin #03-07-29-004B.

Recommendation/Instructions:

The neutral gear rattle noise condition (with the Isuzu 7.8L diesel engine and manual transmission) can usually be minimized by increasing the base engine idle speed by 50 to 100 RPM. It is necessary to use the Isuzu IDSS diagnostic system to raise the 7.8L engine idle RPM.

Please follow this diagnostic or repair process thoroughly and complete each step. If the condition exhibited is resolved without completing every step, the remaining steps do not need to be performed.