The pressure limiter opens when abnormally high pressure is generated, releasing the pressure. When the common rail pressure reaches approximately 171 MPa (1,744 kg/cm²), the pressure limiter opens. When the pressure drops to approximately 30 MPa (31 kg/cm²), the pressure limiter works to maintain the pressure, thereby enabling continuous running.
The common rail pressure sensor, installed at left end of the common rail, is used to detect fuel pressure.
A special gasket is used at the connection part with the common rail body so as to seal high pressure fuel.
• | The desired idle speed control (ISC) speed, as detected by the scan tool and common rail pressure, is not controlled. |
• | DTCs P0091, P0092, P0192, P0193, P1291, P1292 are not set. |
• | The crankshaft position (CKP) sensor is in a normal condition. |
• | The pump is in normal mode. |
• | The battery voltage is more than 8 volts. |
• | The engine speed is more than 431 RPM. |
• | The engine coolant temperature (ECT) is higher than 60°C (140°F). |
• | The pressure control valve (PCV) opening timing reached the limited value or the feedback value reaches -60 CA degrees. |
• | The above conditions are met for 30 cycles. |
• | The control module will not illuminate the malfunction indicator lamp (MIL) when the diagnostic runs and fails. |
• | The ECM limits fuel delivery. |
• | The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail. |
• | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
• | Clear the DTC with a scan tool. |
Inspect for the following conditions:
• | Poor connection at the ECM |
Inspect the harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal-to-wire connection. |
• | Smoke or power shortage due to the lack of common rail pressure. The pressure limiter is activated. |
• | Inspect the fuel filter for a restriction or leak. |
Step | Action | Yes | No | ||||
---|---|---|---|---|---|---|---|
Schematic Reference: Engine Controls Schematics | |||||||
1 |
Important: If the PC sensor or PCV malfunction, repair them first. Does the DTC set while the ignition is ON and the engine is running? | Go to Step 2 | Go to Intermittent Conditions | ||||
2 | Inspect for the following conditions:
Is the fuel shortage flag set? | Go to Step 7 | Go to Step 3 | ||||
3 | Clear all DTCs. Does the DTC reset? | Go to Step 5 | Go to Step 4 | ||||
4 |
Important: When the PC sensor low pressure output is fixed, DTC P0087 and P1087 will set. Inspect the ECM connector, the ECM ground, and the pressure control (PC) sensor connector for poor connections. Did you find and correct the condition? | Go to Step 10 | -- | ||||
5 | Inspect for an abnormal supply pump or sticking pump. Did you find the condition? | Go to Step 8 | Go to Step 10 | ||||
6 | Clear all DTCs. Does the DTC reset? | Go to Step 9 | Go to Step 11 | ||||
7 | Replace the pressure limiter. Did you complete the replacement? | Go to Step 10 | -- | ||||
8 | Replace the supply pump. Did you complete the replacement? | Go to Step 10 | -- | ||||
9 | Replace the ECM. Did you complete the replacement? | Go to Step 10 | -- | ||||
10 | Clear all DTCs. Does the DTC reset? | Go to Step 1 | Go to Step 11 | ||||
11 | Do any other DTCs set? | System OK |
The fuel supply system comprises a fuel rail pressure sensor, a priming pump on the supply pump, and pipes. The fuel pressure sensor measures pressure of fuel rail. The fuel supply system sends signal to the engine control module (ECM).
• | The ignition switch is ON. |
• | The battery voltage is between 10-16 volts. |
• | The rail pressure is more than 210 MPa (30,748 psi). |
• | A pressure fall is carried out quickly. |
• | The ECM illuminates the malfunction indicator lamp (MIL) and reduced engine power indicator lamp when the diagnostic runs and fails. |
• | The ECM records the operating conditions at the time the diagnostic fails. The ECM stores this information in the Failure Records. |
• | The ECM limits fuel injection quantity for fail-safe operation. |
• | The ECM limits fuel rail pressure for fail-safe operation. |
• | The ECM closes the exhaust gas recirculation (EGR) valve and stops EGR control. |
• | The ECM inhibits cruise control. |
• | The MIL resets when the ignition is turned OFF. |
• | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
• | Clear the MIL and the DTC with a scan tool. |
• | An intermittently sticking suction control valve (SCV) may have allowed the fuel pressure become high enough to open the pressure limiter valve. |
• | Normal actual fuel rail pressure readings on the scan with the engine running Park or Neutral at idle are 3 650-5 050 psi (25-35 MPa) and 8 700-18 850 psi (60-130 MPa) in Park or Neutral at WOT, accelerator pedal full travel. |
• | A shorted SCV or a short between the high and low control circuit will set DTC P1087 and may not set an electrical DTC P0091 or P0092. |
• | An intermittently sticking fuel injector may have allowed the fuel pressure to drop too much. Use a scan tool to perform the Cylinder Power Balance Test for each injector. Verify a consistent engine speed change when commanding each fuel injector ON and OFF. |
• | A skewed fuel rail pressure (FRP) sensor value, shifted to a higher pressure, can set this DTC. The actual fuel rail pressure on the scan tool should read 0 psi (0 MPa) with the key ON and the engine OFF after the engine has stopped running for a minimum of 2 minutes. |
• | The fuel system from the fuel tank to the fuel supply pump is under a slight vacuum with the engine running. As a result, air can enter the fuel system if these connections are not tight or if there is a crack in one of the fuel hoses. Air in the fuel system will cause fuel rail pressure fluctuations especially at high engine speed and load, which may set this DTC. |
Step | Action | Values | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
Schematic Reference: Engine Controls Schematics | ||||||||
1 | Did you perform the Diagnostic System Check - Engine Controls? | -- | Go to Step 2 | |||||
2 |
Does the DTC fail this ignition? | -- | Go to Step 3 | Go to Intermittent Conditions | ||||
3 |
Did the DTC set? | -- | Go to Step 4 | System OK | ||||
4 |
Was a condition found? | -- | System OK | Go to Step 5 | ||||
5 |
Was a condition found? | -- | System OK | Go to Step 6 | ||||
6 | Inspect the fuel pipe.
Was a condition found? | -- | System OK | Go to Step 7 | ||||
7 | Inspect the fuel injection state of an injector.
Change the engine noise? | -- | Go to Step 9 | Go to Step 8 | ||||
8 | Replace the injector. Refer to Fuel Injector Replacement and Fuel Injector Flow Rate Programming . Is the action complete? | -- | Go to Step 19 | -- | ||||
9 |
Did you find and correct the condition? | -- | Go to Step 19 | Go to Step 10 | ||||
10 |
Is the fuel pressure value within the specified range? | 0 MPa | Go to Step 11 | Go to Step 13 | ||||
11 |
Is the fuel pressure value within the specified range? | 24-40 MPa (3,626-5,801 psi) | Go to Step 12 | Go to Step 13 | ||||
12 | Observe the fuel pressure in fuel rail.
Was a condition found? | -- | Go to Step 13 | Go to Step 11 | ||||
13 | Inspect the fuel rail pressure sensor. Was a condition found? | -- | Go to Step 17 | Go to Step 14 | ||||
14 |
Was a condition found? | -- | Go to Step 15 | Go to Step 16 | ||||
15 |
Did you find and correct the condition? | -- | Go to Step 20 | Go to Step 16 | ||||
16 | Observe the fuel pressure in fuel rail.
Was a condition found? | -- | Go to Step 18 | Go to Step 17 | ||||
17 | Replace the fuel rail system assembly. Is the action complete? | -- | Go to Step 20 | -- | ||||
18 | Review the DTC.
Is a DTC detected? | -- | Go to Step 19 | Go to Step 20 | ||||
19 |
Important: The new ECM must be programmed. Replace the ECM. Refer to Engine Control Module Replacement/Restore Fuel Rate Data . Did you complete the replacement? | -- | Go to Step 20 | -- | ||||
20 |
Did the DTC fail this ignition? | -- | Go to Step 2 | Go to Step 21 | ||||
21 | Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? | -- | System OK |