Intake Manifold Replacement. Isuzu Isuzu MD F-Series 2005

For 1990-2009 cars only

Makes 🢒 Isuzu 🢒 2005 🢒 Isuzu MD F-Series 🢒 Engine 🢒 Engine Mechanical - 7.8L 🢒 Intake Manifold Replacement

Tilt the cab. Refer to Cab Tilting .
Remove the charge air cooler pipe from the intake pipe.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
Disconnect the manifold absolute pressure (MAP) sensor electrical connector.
Disconnect the air temperature sensor connector.
Remove the exhaust gas recirculation (EGR) valve. Refer Exhaust Gas Recirculation Valve Replacement .

Important: Do not bend the fuel injector lines in any shape or form to ease the removal of the intake manifold.

Remove the fuel lines from the common rail to the fuel injector.
Remove the fuel lines from the supply pump to the common rail.
Remove the fuel injector return line from the fuel injector, fuel common rail and the fuel supply pump.
Remove the fuel filter and bracket from the intake manifold. Refer to Fuel Filter Replacement .
Remove the intake manifold bolts.
Remove the intake manifold and gasket.

Important: Inspect the intake manifold for cracks or damage to the gasket mating surface.

Notice: Refer to Fastener Notice in the Preface section.

Tighten
Tighten the intake manifold bolts to 15 N·m (11 lb ft).

Install the fuel lines from the supply pump to the common rail.
Install the fuel lines from the common rail to the fuel injector.
Install the fuel injector return line from the fuel injector, fuel common rail and the fuel supply pump.
Install the fuel filter and the bracket to the intake manifold. Refer to Fuel Filter Replacement .
Connect the MAP sensor.
Connect the air temperature sensor.
Install the EGR valve . Refer Exhaust Gas Recirculation Valve Replacement .
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
Install the charge air cooler pipe.
Lower the cab.