For 1990-2009 cars only
Removal Procedure
- Tilt the cab. Refer to Cab Tilting .
- Drain the cooling system. Refer to Cooling System Draining and Filling .
- Remove the hose clamp (1).
- Remove the surge tank inlet pipe bolt (2).
- Remove the surge tank outlet hose (2) from the surge tank.
- Remove the bolt (2) from the mounting bracket.
- Remove the surge tank inlet hose (1).
- Remove the hose from the engine.
- Remove the surge tank inlet pipe for the vehicle.
Installation Procedure
- Install the surge tank inlet pipe.
- Install the mounting bracket-to-engine bolt (2).
- Connect the surge tank inlet hose to the engine.
- Connect the outlet hose (2) to the surge tank.
- Install the surge tank pipe bracket bolt (2).
- Install the surge tank inlet hose (1).
- Fill the cooling system. Refer to Cooling System Draining and Filling .
- Lower the cab. Refer to Cab Tilting .
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the mounting bolts to 30 N·m (22 lb ft).
Tighten
Tighten the mounting bolts to 30 N·m (22 lb ft).
