Removal Procedure
- Tilt the cab. Refer to
Cab Tilting
in General Information.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cables. Refer to
Battery Replacement
in Engine Electrical.
- Discharge and recover the refrigerant from the system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the A/C receiver/dryer or dehydrator electrical
connector from the A/C receiver/dryer or dehydrator pressure switch.
- Remove the A/C condenser tube.
- Remove the O-ring seal.
Discard the O-ring seal.
- Remove the A/C evaporator hose.
- Remove the O-ring seal from the A/C condenser.
Discard the O-ring seal.
- Remove the A/C receiver/dryer or dehydrator clamp bolt.
- Remove the A/C receiver/dryer or dehydrator from the A/C receiver/dryer
or dehydrator clamp.
Installation Procedure
- Install the A/C receiver/dryer or the dehydrator
into the A/C receiver/dryer or dehydrator clamp.
- Coat the new O-ring seal with R-134a Swash Plate P/N AIPDN 2-90188-300-0
refrigerant oil.
- Install the new O-ring seal.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the A/C
condenser tube to the A/C receiver/dryer or dehydrator.
Tighten
Tighten the condenser tube to receiver/dryer or dehydrator fitting to
15 N·m (11 lb ft).
- Coat the new O-ring seal with R-134a Swash Plate P/N AIPDN 2-90188-300-0
refrigerant oil.
- Install the new O-ring seal.
- Install the A/C receiver/dryer and dehydrator clamp bolt.
- Install the A/C receiver/dryer or dehydrator electrical connector
to the A/C receiver/dryer or dehydrator pressure switch.
- Connect the negative battery cables.
- Add the refrigerant to the system. Refer to
Refrigerant Recovery and Recharging
.
- Inspect the system for leaks. Refer to
Leak Testing
.
- Lower the cab.