Removal Procedure
- Set the parking brake.
- Block the rear wheels.
- Raise the frame until the front tires clear the floor.
Important: Raise the frame high enough in order to allow the spring to clear the
front spring bracket when you lower the axle.
Notice: Do not use the front crossmember to support the vehicle or the crossmember
may buckle.
- Support
the frame using suitable safety stands.
- Support the axle with a jack.
- Remove the following components from the lower mounting brackets
(7):
- Remove the shock absorbers (5) from the lower mounting brackets
(7). Push the shock absorbers into the fully retracted position.
- Remove the following components
from the spring and the hanger:
8.1. | The spring eye bolt nut (4) |
- Lower the axle far enough to allow the spring (5) to clear the
bracket and allow removal of the bracket (2).
- Remove the following components
from the side member (3):
10.1. | The spring hanger nuts (4) |
10.4. | The spring hanger (5) |
Installation Procedure
- Install the hanger to
the side member with the following parts:
1.3. | The spring hangar nuts (4) |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the hangar
mounting bolts.
Tighten
Tighten the hangar mounting nuts to 85 N·m (63 lb ft).
- Raise the spring in order
to align the spring eye and spring hanger holes.
- Install the following components in the spring and the hanger:
• | The spring eye bolt (7) |
- Tighten the eye bolt to 330 N·m (243 lb ft).
- Install the flat washer
(6) and the insulator (13) onto the shock absorber lower stem.
- Install the shock absorber (5) into the lower mounting bracket
(7).
- Install the following components:
Tighten
Tighten the lower shock absorber nut to 84 N·m (62 lb ft).
- Remove the safety stands. Lower the vehicle.