GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Isuzu 🢒 1999 🢒 Isuzu MD Steel Tilt (F Model) 🢒 Driveline/Axle 🢒 Rear Drive Axle 🢒 Axle Lubricant Change

Removal Procedure
  1. Apply the parking brake.
  2. Block the wheels.

    3. Object Number: 198572 Size: SH

    Important: 

       • Drain the rear axle lubricant at normal operating temperature.
       • Drain the rear axle lubricant into a suitable container.

  3. Remove the rear axle drain plug.
  4. Inspect the rear axle housing drain plug for excessive metal particle accumulation. This accumulation is symptomatic of extreme wear.
  5. Clean the drain plug.

    6. Object Number: 198575 Size: SH
  6. Remove the rear axle housing top-off plug.

Installation Procedure

    Object Number: 198572 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the rear axle housing drain plug.

    2. Tighten
    Tighten the rear axle housing drain plug to 70 N·m (52 lb ft).

    Notice: The rear wheel bearings and the seals must be manually lubricated anytime new wheel equipment is installed or after axle maintenance activities. Damage to the rear wheel bearings and the seals may result if the bearing and the seals are not lubricated.

    Important: Ensure that the rear axle housing is level.

  2. Install the rear axle lubricant. Refer to Approximate Fluid Capacities in General Information.
    3. • Fill the rear axle housing using rear axle lubricant until the lubricant is level with the bottom of the rear axle housing filler hole.
    • If the service has been performed at the rear wheels, fill the rear wheel hub cavities. Perform step 4 through step 10 if the rear wheel equipment has been serviced.

    Object Number: 198575 Size: SH
  3. Install the rear axle housing top-off plug.

    4. Tighten
    Tighten the rear axle housing top-off plug to 67 N·m (49 lb ft).

  4. Hand tighten the rear axle housing top-off plug.
  5. Raise the left side of the rear axle housing a minimum of 152.4 mm (6 in). Maintain this position for one minute in order to allow the rear axle lubricant to flow into the right side rear axle hub cavity.
  6. Lower the rear axle housing.
  7. Raise the right side of the rear axle housing a minimum of 152.4 mm (6 in). Maintain this position for one minute in order to allow the rear axle lubricant to flow into the left side rear axle hub cavity.
  8. Lower the rear axle housing.
  9. Fill the rear axle housing using rear axle lubricant until the lubricant is level with the bottom of the rear axle housing filler hole.

    10. The rear axle housing requires approximately 1.5 L (1.58 qt) of additional rear axle lubricant.

  10. Install the rear axle housing top-off plug.

    11. Tighten
    Tighten the rear axle housing top-off plug to 67 N·m (49 lb ft).

  11. Remove the wheel blocks.