Table 1: | Air Compressor Not Unloading |
Table 2: | Noisy Operation |
Table 3: | Air Compressor Fails to Maintain Sufficient Pressure |
Table 4: | High or Low Pressure |
Table 5: | Excessive Oil Flowing Through the Air Compressor |
Problem | Action |
---|---|
The inlet valve plunger is damaged. | Replace any faulty parts. |
There are intake cavity restrictions. | Remove the restrictions. Clean the cavity. |
The governor is malfunctioning. | Overhaul or replace the governor. Refer to Air Compressor Governor Valve Replacement . |
The unloader line or the cavity to the governor is restricted. | Remove the restriction. |
The unloader mechanism is binding or sticking. | Overhaul or replace the cylinder head assembly. Refer to Air Compressor Overhaul . |
Problem | Action |
---|---|
There is a restriction in the cylinder head or in the compressor. | Remove the restriction or clean the cylinder head and the discharge line. |
The bearings are worn or burned out. | Replace the bearings. |
The air compressor is not getting the proper lubrication. | Check the engine lubrication system and the oil supply hose. Repair or replace as necessary. |
The air compressor is excessively worn. | Replace the air compressor. Refer to Air Compressor Replacement . |
Problem | Action |
---|---|
There is a restriction in the air compressor cylinder head intake cavities, the discharge cavities or in the discharge pipe. | Remove the restriction or clean the components. |
There are leaking or broken discharge valves. | Replace the cylinder head assembly. |
The air compressor is excessively worn. | Overhaul or replace the air compressor. Refer to Air Compressor Overhaul or Air Compressor Replacement . |
The inlet valve is stuck open. | Replace the cylinder head assembly. |
The inlet valves are worn. | Replace the cylinder head assembly. |
There is excessive leakage in the system. | Check the system and repair as needed. |
Problem | Action |
---|---|
The governor is out of adjustment. | Adjust the governor. Refer to Air Compressor Governor Valve Adjustment . |
The governor leaks. | Overhaul or replace the governor. Refer to Air Compressor Governor Valve Replacement . |
The air compressor leaks. | Check the fittings, the bolts and the mating surfaces. Tighten or repair as needed. |
The unloader is not functioning. | Overhaul the cylinder head assembly. |
The governor is faulty. | Overhaul or replace the governor. Refer to Air Compressor Governor Valve Replacement or Air Compressor Overhaul . |
Problem | Action |
---|---|
The air compressor is excessively worn. | Repair or replace the air compressor. Refer to Air Compressor Replacement . |
The vacuum inlet is high. | Clean or repair the air compressor as necessary. Refer to Air Compressor Replacement . |
The oil return line is small. | Install the proper size line. |
There is excessive oil pressure. | Determine the cause of the condition and repair the condition. |
The oil supply line to the air compressor is flooded. | Determine the cause of the condition. Repair the condition. |
The oil seal rings in the crankcase cover are damaged. | Replace the seals. |
The piston ring is not properly installed. | Install the piston ring properly. |
There is back pressure from the engine crankcase. | Determine the cause of the pressure and repair the cause of the pressure. |