Repair Procedure
Important: Follow these guidelines when performing SMC repairs:
• | Clean, scuff, and solvent wipe all the areas to be repaired. |
• | For added strength and durability, V-groove and reinforce at least
one side of SMC joints using a tacky mesh tape or equivalent. |
• | When partial panel replacement is performed, use 2 inch backing
patches made from SMC or E-coated steel, as a reinforcement for all the butt
joints. |
- Scuff the area where repair is to be performed.
- Clean the bond area with a lint-free rag using a water-based cleaner.
- Cracks in SMC should be grooved and reinforced on at least 1 side
using a tacky mesh tape or equivalent
- Sectioning joints require backing strips 50 mm (2 in)
wide, which can be cut from leftover pieces of SMC.
- Apply a thin coat of Structural Bonding Epoxy to the entire
joint area extending across the cut lines and across the backing strip.
• | Use tacky mesh tape or an equivalent reinforcement matting. |
• | Allow to cure according to the adhesive manufacturer's recommendations. |
- Shape and refinish the repair areas as necessary to resemble the
original appearance.
Bonding Procedure
Important: Use the following procedure when bonding undamaged SMC to epoxy-coated
steel.
- Prime all the bare metal areas with an anti-corrosion material.
• | Some paint manufacturers recommend a pre-primer when bonding to
epoxy. |
• | Always refer to the paint manufacturer's recommendations. |
• | Do not combine paint systems. |
- Clean the bond area with a lint-free rag using a water-based cleaner.
- Scuff both surfaces to be bonded using a scuff pad such as 3M's
Scotch-Brite Red scuff pad part number 07447 or equivalent.
- Ensure that the surface is clean and dry before applying the adhesive.
• | Do not wipe the surface with a hand or a rag. |
- Determine whether the adhesive is applied to the vehicle or the
replacement panel.
- Apply a consistent adhesive bond to the prepared surfaces.
- Mechanically retain the panel in place in order to wet out the
adhesive along the entire bonding surface.
- Allow the area to cure according to the adhesive manufacturer's
recommendations.