GM Service Manual Online
For 1990-2009 cars only

Gouge or Puncture Repair for Isuzu Isuzu MD Steel Tilt (F Model) 2000

When the fiberglass laminate is not pierced through or the damage extensive, the damaged area can be repaired using the following procedure:


    Object Number: 95551  Size: SH
  1. Clean and inspect the damaged area. Refer to General Plastic Repair .
  2. Finish the cleanup using a tack rag and air.

  3. Object Number: 95530  Size: SH
  4. Sand the damaged area down to the fiberglass laminate.
  5. Grind or file the edges of the damaged area in order to form a dish.
  6. • The side of the dish should have a pitch for a maximum bonding surface.
    • Use a sander with a vacuum attachment in order to minimize dust.

    Object Number: 95514  Size: SH
  7. Scuff sand the area surrounding the damaged area in order to provide a good bonding surface.

  8. Object Number: 95551  Size: SH
  9. Clean the repair area again using a water based wax and grease remover.
  10. Finish the cleanup using a tack rag and air.

  11. Object Number: 95515  Size: SH
  12. Mix the recommended repair material.
  13. Apply the repair material to the damaged area until the repair is slightly higher than the surrounding area.

  14. Object Number: 193342  Size: SH
  15. Cure the repair material. Follow the manufacturer's recommendations.

  16. Object Number: 95541  Size: SH
  17. Rough out the surface using a #80 grit disc on a D A sander or a curved-tooth body file.

  18. Object Number: 95546  Size: SH
  19. Apply a polyester type material, to provide a uniform surface for sanding, such as Silkens Polystop LP, or equivalent.
  20. Prime and refinish as necessary.