GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Isuzu 🢒 2002 🢒 Isuzu T-Series (Truck Line C) 🢒 Engine 🢒 Engine Cooling 🢒 Radiator Surge Tank Outlet Hose/Pipe Replacement

Removal Procedure
  1. Tilt the cab. Refer to Cab Tilting in General Information.
  2. Partially drain the cooling system. Refer to Cooling System Draining and Filling .

    3. Object Number: 209259 Size: SH
  3. Remove the outlet pipe flare nut.
  4. Remove the outlet pipe mounting clamps.
  5. Remove the following components from the outlet pipe (2):
    6. • The hose
    • The clamp
  6. Remove the outlet pipe.

Installation Procedure

    Object Number: 209259 Size: SH
  1. Install the outlet pipe (2).

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the outlet pipe flare nut.

    3. Tighten
    Tighten the flare nut to 35 N·m (26 lb ft).

  3. Install the following components to the outlet pipe (2):
    4. • The hose
    • The clamp

    Tighten
    Tighten the clamps to 3 N·m (27 lb in).

  4. Install the mounting clamps.
  5. Fill the cooling system. Refer to Cooling System Draining and Filling .
  6. Lower the cab. Refer to Cab Tilting in General Information.