GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Tilt the cab. Refer to Cab Tilting in General Information.
  2. Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  3. Disconnect the negative battery cables.
  4. Remove the drive belts.
  5. Remove the crankshaft balancer bolt and washers from the crankshaft balancer.
  6. Remove the crankshaft balancer bolt and the washer.
  7. Using a puller, remove the crankshaft balancer from the crankshaft.
  8. Inspect the crankshaft balancer for excessive wear, damage or silicone leakage. If the crankshaft balancer shows signs of wear, damage or silicone leakage, replace the crankcase balancer.

Installation Procedure

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the crankshaft balancer, bolts and washers.
  2. Tighten
    Tighten the crankshaft balancer bolts and nuts to 48 N·m (35 lb ft).

  3. Install the crankshaft balancer to the crankshaft.
  4. Install the crankshaft balancer bolt and washer.
  5. Tighten
    Tighten the crankshaft balancer bolt and washer to 200 N·m (148 lb ft).

  6. Install the drive belts.
  7. Connect the negative battery cables.
  8. Lower the cab.