GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Apply the parking brake.
  2. Block the vehicle wheels.
  3. Drain all of the air reservoirs. Refer to Draining Reservoirs in Air Brakes.

  4. Object Number: 203047  Size: MH

    Important: Tag the air lines for later installation.

  5. Remove the air lines at the differential lock control valve. Refer to Hose and Line Replacement - Nylon and Metal Compression in Air Brakes.

  6. Object Number: 203048  Size: SH
  7. Disconnect the wiring harness connector.
  8. Remove the following components from the differential lock control valve:
  9. • The nuts
    • The washers
    • The bolts
  10. Remove the differential lock control valve.

Installation Procedure

  1. Install the differential lock control valve.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the following components to the differential lock control valve:
  4. • The bolts
    • The washers
    • The nuts

    Tighten
    Tighten the nuts to 13 N·m (115 lb in).


    Object Number: 203048  Size: SH
  5. Connect the wiring harness connector.

  6. Object Number: 203047  Size: MH
  7. Install the air lines at the differential lock control valve. Refer to Hose and Line Replacement - Nylon and Metal Compression in Air Brakes.
  8. Start the engine.
  9. Inspect for air leaks. Refer to Air Brake System Testing in Air Brakes.
  10. Verify proper operation of the inter-axle differential lock.
  11. Remove the wheel blocks.