GM Service Manual Online
For 1990-2009 cars only

Fuel Tank Pressure Sensor Replacement Pick-up

Fuel Tank Pressure Sensor Removal

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.

  2. Object Number: 64998  Size: SH
  3. Lower the fuel tank.
  4. Relieve the fuel pressure. Refer to fuel pressure Fuel Pressure Relief Procedure .
  5. Drain the fuel tank. Refer to Fuel Tank Draining Procedure .
  6. Remove the fuel tank.
  7. Refer to the following procedures:

    • Fuel Tank Replacement (Tahoe/Yukon) for the Tahoe/Yukon.
    • Fuel Tank Replacement (Suburban)for the Suburban.
    • Fuel Tank Replacement (Extended Cab - Side Tank) for the extended cab (side tank)
    • Fuel Tank Replacement (Pick-up - Side Tank) for the pick-up side tank
    • Fuel Tank Replacement (Cab and Chassis - Side Tank) for the cab and chassis- side tank
    • Fuel Tank Replacement (Cab and Chassis - Rear Tank) for the cab and chassis - rear tank.
  8. Disconnect electrical connector.
  9. Remove Fuel Vapor Pressure sensor (1) from fuel sender assembly (2)

Fuel Tank Pressure Sensor Installation


    Object Number: 64998  Size: SH
  1. Install the Fuel Vapor Pressure Sensor (1) on the fuel sender assembly (2).
  2. Reconnect electrical connector
  3. Install the fuel tank.
  4. Refer to the following procedures:

    • Fuel Tank Replacement (Tahoe/Yukon) for the Tahoe/Yukon.
    • Fuel Tank Replacement (Suburban)for the Suburban.
    • Fuel Tank Replacement (Extended Cab - Side Tank) for the extended cab (side tank)
    • Fuel Tank Replacement (Pick-up - Side Tank) for the pick-up side tank
    • Fuel Tank Replacement (Cab and Chassis - Side Tank) for the cab and chassis- side tank
    • Fuel Tank Replacement (Cab and Chassis - Rear Tank) for the cab and chassis - rear tank.
    • Connect the negative battery cable.