Removal Procedure
- Disconnect the negative battery cable.
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
- Drain the fuel tank. Refer to
Fuel Tank Draining
.
- Remove the fuel tank.
- Remove the fuel sender.
Disassembly Procedure
- Note the position of the fuel pump strainer on the fuel pump.
- Support the pump with one hand and grasp the strainer with the other hand.
- Rotate the strainer in one direction and pull off the pump. Discard the
strainer after inspection.
- Inspect the fuel pump strainer. Replace the strainer if the strainer contains
contaminates and clean the fuel tank.
- Inspect the fuel pump inlet for dirt and debris. If dirt or debris is
found, replace the pump.
Assembly Procedure
Notice: Do not fold or twist the strainer when installing the sending unit.
This action restricts fuel flow.
- Push on the outer edge of the ferrule until fully seated.
- Support the pump with one hand and position the new pump strainer on pump
in the same position as noted during disassembly.
Installation Procedure
- Install a new seal (2), sending assembly, and
lock ring. Make sure the lock ring alignment holes fit over the tabs on the tank.
- Install the cam lock assembly. Turn the cam lock clockwise to lock.
- Install the fuel tank. Refer to
Fuel Tank Replacement
.
- Add the fuel removed from the tank.
- Connect the negative battery cable.
- Inspect for fuel leaks: