GM Service Manual Online
For 1990-2009 cars only

Circuit Description

An engine coolant temperature (ECT) sensor monitors the temperature of the coolant. This input is used by the powertrain control module (PCM) for engine control, and as an enabling criteria for some diagnostics.

The air flow coming into the engine is accumulated and used to determine if the vehicle has been driven within conditions that would allow the engine coolant to heat up normally to the thermostat regulating temperature. If the coolant temperature does not increase normally or does not reach the regulating temperature of the thermostat, diagnostics that use ECT as enabling criteria, may not run when expected.

This DTC will only run once per ignition cycle within the enabling condition. If the PCM detects the calibrated amount of air flow and engine run time have been met and the ECT has not met the minimum thermostat regulating temperature, DTC P0128 sets.

DTC Descriptor

This diagnostic procedure supports the following DTC:

DTC P0128 Engine Coolant Temperature (ECT) Below Thermostat Regulating Temperature

Conditions for Running the DTC

    • DTCs P0101, P0102, P0103, P0112, P0113, P0116, P0117, P0118, P0502, P0503 are not present.
    • The start up engine coolant temperature is less than 70°C (158°F).
    • The intake air temperature (IAT) sensor parameter is between -7 and +55°C (+19 and +131°F).
    • The engine is running between 120-1,600 seconds.
    • The vehicle speed is more than 8 km/h (5 mph) for more than 2.5 km (1.5 miles).
    • The mass air flow (MAF) is between 20-75 g/s with the average more than 15 g/s.
    • This diagnostic has not previously run this ignition cycle.

Conditions for Setting the DTC

The PCM detects all of the following conditions:

    • The calibrated amount of engine run time has been met.
    • The calibrated amount of engine air flow has been met.
    • The calibrated vehicle speed and distance have been met.
    • The calibrated minimum engine coolant temperature of 75°C (167°F) has not been met.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Step

Action

Values

Yes

No

Schematic Reference: Engine Controls Schematics

Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module Connector End Views

1

Did you perform the Diagnostic System Check - Vehicle?

--

Go to Step 2

Go to Diagnostic System Check - Vehicle in Vehicle DTC Information

2

Is the cooling system coolant low?

--

Go to Low Coolant in Engine Cooling

Go to Step 3

3

Test and verify the proper operation of the thermostat.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 4

4

  1. Disconnect the engine coolant temperature (ECT) sensor.
  2. Inspect for the following conditions:
  3. • Corrosion on the ECT sensor terminals
    • Improper or corroded terminals at the ECT harness connector
    • Loose terminals in the ECT harness connector--Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 5

5

Measure the voltage from the signal circuit of the ECT sensor to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems.

Is the voltage within the specified range?

4.8-5.2 V

Go to Step 6

Go to Step 8

6

Measure the voltage from the signal circuit of the ECT sensor to the low reference circuit of the ECT sensor with a DMM. Refer to Circuit Testing in Wiring Systems.

Is the voltage within the specified range?

4.8-5.2 V

Go to Step 9

Go to Step 7

7

Test the ECT sensor low reference circuit for high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 11

8

Test the ECT sensor signal circuit for high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 11

9

  1. Turn OFF the ignition.
  2. Remove the ECT sensor. Refer to Engine Coolant Temperature Sensor Replacement .
  3. Place the sensor on a work surface away from any heat source.
  4. Allow the sensor to reach the ambient air temperature for 30-60 minutes.
  5. Observe and record the ambient air temperature of the vehicle environment using an accurate thermometer.
  6. Important: Do not hold the ECT sensor by the probe.

  7. Measure the resistance of the ECT sensor and record the value.
  8. Compare the resistance measurement of the ECT sensor to the ambient air temperature on the Temperature vs. Resistance table. Refer to Temperature Versus Resistance .

Is the resistance measurement of the ECT sensor within the specified range?

--

Go to Step 10

Go to Step 12

10

Install the ECT sensor. Refer to Engine Coolant Temperature Sensor Replacement .

Is the action complete?

--

Go to Intermittent Conditions

--

11

Test for an intermittent and for a poor connection at the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 13

12

Replace the ECT sensor. Refer to Engine Coolant Temperature Sensor Replacement .

Did you complete the replacement?

--

Go to Step 14

--

13

Replace the PCM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming.

Did you complete the replacement?

--

Go to Step 14

--

14

  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC fail this ignition?

--

Go to Step 2

Go to Step 15

15

Observe the Capture Info with a scan tool.

Are there any DTCs that have not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC Information

System OK