Removal Procedure
Notice: If the engine is damaged internally and a new engine assembly is installed
in the vehicle, ensure that all foreign material is flushed out of the cooling
system. You must also flush out the oil cooler system. Failure to rid the
oil cooler system of debris can result in engine damage.
Tools Required
J 41427 Universal
Lift Bracket
- Raise the vehicle.
- Disconnect the exhaust pipe from the exhaust manifolds. Refer
to Engine Exhaust.
- Disconnect the slave cylinder or hydraulic line if the cylinder
is mounted inside the bellhousing. Refer to
Clutch Concentric Actuator Cylinder Replacement
.
- Disconnect the fuel line clamp at the bellhousing.
- Remove the starter. Refer to Engine Electrical.
- Disconnect the torque converter bolts from the flywheel. Refer
to
Transmission Replacement
.
- Remove the oil filter.
- Remove the transmission to engine bolts.
• | Remove all the transmission to engine bolts except for the upper
left bolt. |
• | For a manual transmission refer to Transmission Replacement
in Manual Transmission. |
- Remove the front engine mount through bolts.
- Remove the rear engine mount crossmember nut and washer.
- Lower the vehicle.
- Remove the battery ground cable at the engine. Refer to Engine
Electrical.
- Remove the air conditioning compressor and bracket. Refer to Heating,
Ventilation and Air Conditioning.
- Remove the radiator. Refer to Cooling and Radiator.
- Disconnect the power steering hoses from the power steering gear
and cap them. Refer to Power Steering Gear and Pump.
- Disconnect the heater hoses from the engine. Refer to Heater and
Ventilation.
- Disconnect the following items:
- Remove the distributor. Refer to Engine Electrical.
- Support the transmission with a suitable jack and a block of wood,
then remove the final transmission to engine bolt.
- Install J 41427
to the right
rear and the left front of the intake manifold.
Tighten
J 41427 bolts to 15 N·m
(11 lb. ft.)
- Use an approved engine lifting device and remove the engine from
the vehicle.
Installation Procedure
Notice: If the engine is damaged internally and a new engine assembly is installed
in the vehicle, ensure that all foreign material is flushed out of the cooling
system. You must also flush out the oil cooler system. Failure to rid the
oil cooler system of debris can result in engine damage.
Tools Required
J 41427 Universal
Lift Bracket
- Install the engine into the vehicle.
- Install the left upper transmission to engine bolt.
- Install the front engine mount through bolts and nuts.
Tighten
• | Tighten the bolts to 66 N·m (49 lb ft). |
• | Tighten the nuts to 56 N·m (41 lb ft). |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Remove the universal lift brackets and install the intake manifold
bolts. Refer to
Intake Manifold Replacement
.
- Install the distributor. Refer to Engine Electrical.
- Install the following items:
- Connect the heater hoses to the engine. Refer to Heater and Ventilation.
- Install the power steering hoses. Refer to Power Steering Gear
and Pump.
- Install the radiator. Refer to Cooling and Radiator.
- Install the air conditioning compressor and bracket. Refer to
Heater and Ventilation.
- Raise the vehicle.
- Install the battery ground cable at the engine.
- Install the remaining transmission to engine bolts.
• | For a manual transmission refer to Transmission Replacement
in Manual Transmission. |
- Install the rear engine mount crossmember nut and washer.
Tighten
Tighten the nut to 45 N·m (33 lb ft).
- Install the engine oil filter.
- Connect the torque converter bolts to the flywheel. Refer to
Transmission Replacement
.
- Install the starter. Refer to Engine Electrical.
- Connect the fuel line clamp at the bellhousing.
- Connect the slave cylinder or hydraulic line if the cylinder is
mounted inside the bellhousing. Refer to
Transmission Replacement
.
- Connect the exhaust pipe to the exhaust manifolds. Refer to Engine
Exhaust.
- Lower the vehicle
- Fill the engine with engine oil.
- Connect the negative battery cable.