GM Service Manual Online
For 1990-2009 cars only

Exhaust Manifold Installation Left


    Object Number: 328540  Size: SH
  1. Install the NEW exhaust manifold gasket.

  2. Object Number: 188045  Size: SH
  3. Install the exhaust manifold.
  4. Install the spark plug wire shields.
  5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. If reusing the fasteners, apply threadlock to the threads of the exhaust manifold bolts and stud.
  7. Install the exhaust manifold bolts and stud.
  8. Tighten

    1. Tighten the exhaust manifold bolts and stud on the first pass to 15 N·m (11 lb ft).
    2. Tighten the exhaust manifold bolts and stud on the final pass to 30 N·m (22 lb ft).
  9. Install the spark plug wires to the spark plug wire retainers.
  10. Install the spark plug wires onto the spark plugs.

Exhaust Manifold Installation Right


    Object Number: 328555  Size: SH
  1. Install the NEW exhaust manifold gasket.

  2. Object Number: 188121  Size: SH
  3. Install the exhaust manifold.
  4. Install the spark plug heat shields.
  5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. If reusing the fasteners, apply threadlock to the threads of the exhaust manifold bolts.
  7. Install the exhaust manifold bolts.
  8. Tighten

    1. Tighten the exhaust manifold bolts on the first pass to 15 N·m (11 lb ft).
    2. Tighten the exhaust manifold bolts on the final pass to 30 N·m (22 lb ft).
  9. Install the spark plug wires to the spark plug wire retainers.
  10. Install the spark plug wires onto the spark plugs.