GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Did you perform the Hydraulic Brake System Diagnostic Check?

--

Go to Step 2

Go to Hydraulic Brake Diagnostic System Check

2

Inspect the tires for incorrect pressure. Refer to Tire Inflation Pressure Specifications in Maintenance and Lubrication.

Is the tire pressure incorrect?

--

Go to Step 3

Go to Step 4

3

Adjust the tires to the correct pressure. Refer to Tire Inflation Pressure Specifications in Maintenance and Lubrication.

Is the repair complete?

--

Go to Step 22

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4

Inspect the front suspension for loose components.

Are the components loose?

--

Go to Step 4

Go to Step 5

5

Tighten the loose components. Refer to Fastener Tightening Specifications in Front Suspension.

Is the repair complete?

--

Go to Step 22

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6

Inspect the brake linings for the following conditions:

    • Excessive wear
    • Uneven wear
    • Abuse
    • Glazing
    • Contaminated lining material
    • Incorrect lining material

Refer to Brake Pad Inspection in Disc Brakes or Brake Shoe Inspection in Drum Brakes.

Do any of the above conditions apply?

--

Go to Step 7

Go to Step 8

7

Replace the brake linings. Refer to appropriate procedure:

    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Rear Disc Brake Pads Replacement in Disc Brakes
    •  Brake Shoe Replacement in Drum Brakes

Is the repair complete?

--

Go to Step 22

--

8

Inspect the brake rotor for the following conditions:

    • Hot spots
    • Scored rotor surface
    • Grooved rotor surface
    • Excessive surface variations

Refer to the following procedures:

    •  Brake Rotor Thickness Variation Check in Disc Brakes
    •  Brake Rotor Lateral Runout Check in Disc Brakes
    •  Brake Rotor Tolerance in Disc Brakes

Do any of the above conditions apply?

--

Go to Step 9

Go to Step 10

9

  1. Refinish the brake rotor. Refer to Brake Rotor Refinishing in Disc Brakes.
  2. Inspect the brake rotor thickness. Refer to Component Specifications in Disc Brakes.
  3. If refinishing the brake rotor results in a thickness that is less than the thinnest (Refinishing) thickness, replace the rotor. Refer to Front Brake Rotor Replacement or Rear Brake Rotor Replacement in Disc Brakes.

Is the repair complete?

--

Go to Step 22

--

10

Inspect the brake assembly for loose, broken or missing components.

Are there any loose, broken or missing brake assembly components?

--

Go to Step 11

Go to Step 12

11

Tighten or replace loose or missing brake assembly components. Refer to the appropriate procedure:

    •  Front Disc Brake Pads Replacement in Disc Brakes
    •  Rear Disc Brake Pads Replacement in Disc Brakes
    •  Brake Shoe Replacement in Drum Brakes

Is the repair complete?

--

Go to Step 22

--

12

Inspect the following brake caliper assembly components for corrosion:

    • Mounting bolts
    • Sleeves
    • Steering knuckle
    • Brake caliper
    • Brake caliper piston

Refer to Brake Caliper Inspection in Disc Brakes.

Are any of the above components corroded or sticking?

--

Go to Step 13

Go to Step 14

13

Replace the corroded components. Refer to the appropriate procedure:

    •  Front Brake Caliper Overhaul in Disc Brakes
    •  Rear Brake Caliper Overhaul in Disc Brakes
    •  Front Brake Caliper Replacement in Disc Brakes
    •  Rear Brake Caliper Replacement in Disc Brakes

Is the repair complete?

--

Go to Step 22

--

14

Inspect the park brake for improper adjustment. Refer to Park Brake Cable Service/Adjustment or Parking Brake Shoe Adjustment in Park Brake.

Is the park brake adjusted improperly?

--

Go to Step 15

Go to Step 16

15

Adjust or replace the park brake cable. Refer to the appropriate procedure:

    •  Park Brake Cable Service/Adjustment in Park Brake
    •  Parking Brake Shoe Adjustment in Park Brake
    •  Parking Brake Front Cable Replacement in Park Brake
    •  Parking Brake Rear Cable Replacement in Park Brake

Is the repair complete?

--

Go to Step 22

--

16

Inspect the front suspension for incorrect alignment. Refer to Wheel Alignment Specifications in Wheel Alignment.

Is the wheel alignment incorrect?

--

Go to Step 17

Go to Step 18

17

Correct the front wheel alignment. Refer to the appropriate procedure:

    •  Front Caster and Camber Adjustment in Wheel Alignment
    •  Front Toe Adjustment in Wheel Alignment

Is the repair complete?

--

Go to Step 22

--

18

Inspect for contaminated or improper brake fluid. Refer to Brake Fluid and Brake Fluid Handling .

Is the brake fluid contaminated or improper?

--

Go to Step 19

Go to Step 20

19

Flush the brake system. Refer to Hydraulic Brake System Flushing .

Is the repair complete?

--

Go to Step 22

--

20

Inspect the brake pipes and hoses for the following conditions:

    • Low fluid or no fluid output
    • Spurting of fluid while pressing the brake pedal
    • Particles suspended in the fluid

Refer to Hydraulic Brake System Flushing .

Is there a restricted brake fluid passage?

--

Go to Step 21

Go to Step 22

21

  1. Determine the area of the restriction. This will involve the disassembly of individual brake lines and checking for low or no fluid output
  2. Flush the individual brake line or hose. Refer to Hydraulic Brake System Flushing .
  3. If the restriction cannot be removed, replace the brake line or hose as necessary. Refer to the appropriate procedure:
  4. Flush the hydraulic brake system. Refer to Hydraulic Brake System Flushing .

Is the repair complete?

--

Go to Step 22

--

22

Verify proper brake system operation.

Does the brake system operate properly?

--

System OK

Go to Hydraulic Brake Diagnostic System Check